Product Overview
The automatic film coater is a device used in laboratories for coating thin films, replacing manual coating and automating the process to enhance the precision and efficiency of film application. This TM3300mini/01 automatic film coater is a compact model suitable for use in glove boxes. It features dual coating methods using wire rods and blades, with a detachable blade holder for easy cleaning. The magnetic blade design allows for quick replacement, while the closed-loop stepper motor ensures precise control over coating distance and speed. The planetary reducer and rack-and-pinion transmission provide enhanced reliability and durability.
Product Features
1. Aluminum alloy tabletop with surface hard treatment, high hardness and wear resistance. The flatness of the tabletop is inspected using imported high-precision instruments.
2. High-quality differential regulator from a renowned brand, ensuring high precision in film thickness control.
3. Detachable blade holder for easy cleaning, and magnetic scraper for convenient replacement.
4. Equipped with a high-precision film applicator and original imported wire-wound rods for uniform and precise coating.
5. Touchscreen control panel for simple operation.
6. Adjustable coating length and speed for flexible use.
7. Features vacuum adsorption and heating functions.
8. Closed-loop stepper motor drive for precise control of coating distance and speed.
9. Planetary reducer + gear rack transmission for enhanced reliability and durability.
Working Principle
The automatic film applicator evenly coats the sample onto the substrate by controlling the coating head and coating parameters to form the desired film. Specifically, it utilizes a closed-loop stepper motor drive, combined with a planetary gear reducer and rack-and-pinion transmission, to precisely control the coating distance and speed, achieving automated film application.
Application fields
Coating film sample preparation for coatings, inks, paints, slurries, lithium batteries, pressure-sensitive adhesives, resins, adhesives, polymer materials, pharmaceuticals, etc.
Operating procedures
1. Prepare the sample and substrate (such as glass, cardboard, fabric).
2. Select and install the wire rod or blade coating head according to requirements.
3. Set parameters such as coating length and coating speed via the touch screen.
4. Activate the vacuum adsorption function to secure the substrate; turn on the heating function if needed.
5. Start the equipment to automatically complete the coating process.
6. After coating is complete, the blade holder can be detached for cleaning or replacing the magnetic blade.
Precautions
• Before operation, ensure the equipment is placed stably and familiarize yourself with the touchscreen control panel.
• Select the appropriate coating head (wire rod or blade) and parameters based on the characteristics of the coating sample.
• When using the vacuum adsorption function, ensure the substrate is placed flat for secure adhesion.
• Exercise caution when cleaning or replacing the coating head to avoid scratches.
• Regularly inspect the transmission components of the equipment to ensure smooth operation.
