Product Overview
This device is a PLC-automated metallographic sample cutting machine, which can also be manually operated by turning the platform wheel. It adopts a mechanical-electrical separation structure to effectively ensure electrical safety, with electrical components housed below the cabinet, facilitating maintenance and extending service life. Equipped with Schneider Electric components and a Mitsubishi PLC, it provides precise automatic control in the X, Y, and Z directions. Intelligent cutting adjusts the feed rate based on material hardness, with inverter-controlled cutting speed, delivering high reliability and control capability. Both sides of the machine are unobstructed, making it ideal for processing long samples. Cut samples feature bright, flat surfaces without burns, making it a reliable solution for sample cutting.
Product Features
1. Utilizes Schneider electric components and Mitsubishi PLC; core components are imported to ensure product quality.
2. Controlled by a 10-inch industrial touchscreen, with automatic precision control in X, Y, and Z directions; joystick positioning offers easier operation.
3. Combines manual and automatic operation with flexible feed methods; features three cutting modes (continuous, reciprocating, and pulse) for automatic cutting to accommodate different material properties, enabling fast cutting results.
4. Offers multiple cutting methods, including multi-axis linked cutting and continuous thin-slice cutting.
5. Openings on both ends facilitate cutting of elongated samples, allowing for more flexible cutting positions.
6. Large explosion-proof transparent observation window, LED lighting, and automatic mist removal system enhance brightness and clarity inside the work chamber.
7. External laser positioning for more accurate sample cutting alignment, water-resistant and durable.
8. Easy opening and closing of sliding doors in the cutting chamber for convenient sample loading.
9. Equipped with a safety electric lock that remains tightly closed during operation to ensure safety.
10. Mobile filtration circulation tank for easy maintenance, directly placed inside the cabinet to save space.
11. Independent high-pressure rinsing gun for convenient cleaning of the cutting chamber.
Working Principle
This machine automatically controls the feeding movements in the X, Y, and Z axes through a PLC control system to achieve precision cutting. The intelligent cutting function automatically adjusts the cutting depth based on material hardness, combined with variable frequency speed control to regulate the cutting speed, resulting in fast and smooth cutting effects. Automatic cutting supports three modes: continuous, reciprocating, and pulse, and can also be manually operated via a handwheel for cutting.
Application Areas
Various samples such as ferrous metals, non-ferrous metals, heat-treated parts, forged parts, semiconductors, crystals, ceramics, and rocks.
Operation Steps
1. Open the sliding door of the cutting chamber and clamp the specimen.
2. Set cutting parameters (e.g., cutting mode, feed speed) via the touchscreen or handwheel.
3. Use the external laser positioning to accurately determine the cutting position.
4. Start the cutting program and control the cutting process automatically or manually.
5. After cutting is complete, turn off the power and use a high-pressure water gun to clean the cutting chamber.
6. Perform regular maintenance on the mobile filtration circulating water tank.
Precautions
- Ensure the safety interlock function is operating normally before operation.
- Keep the sliding door tightly closed during cutting to avoid contact with moving parts.
- Regularly inspect the electrical components and cooling system status.
- Use appropriate protective equipment, such as safety goggles.
- Monitor the cutting process to prevent abnormal conditions.
- Strictly maintain the filtration water tank according to the equipment manual.
- Avoid placing hands or tools in hazardous areas during cutting.
