Integrated Coater

The integrated Coater transfers coating material onto the substrate surface via rollers, completing the coating and drying processes during continuous operation. It is used for surface treatment of materials such as paper and films to achieve waterproofing, gloss enhancement, or adhesive functions. It is commonly employed in the production of packaging materials and industrial rolls.
Selection
When selecting, consider matching the substrate width to the coating head size, determine the roller gap based on the coating viscosity, and configure the heating method according to drying requirements. Pay attention to the stability of tension control during unwinding and rewinding, and check the adjustment accuracy of the doctor blade. During maintenance, focus on cleaning the roller surfaces and lubricating the transmission components.

Terms

Standards

Instruments

The Spin Coater is controlled by touch screen, the acceleration range is 100~ 4000rpm/s, and the speed can be automatically corrected by A/K selection. The motor torque is large and the operation is smooth, which is suitable for the assembly line process.

$ 2494.00

The integrated design is compact, equipped with MAX Maximum latch and undervoltage alarm, measurement error ≤ 1H, supports USB and Bluetooth data output, and is suitable for testing a variety of hardness of materials.

$ 338.00

Range 0~ 10.00kN, resolution 0.001KN, light alloy integrated structure, piston Travel 65mm, with numerical correction function to improve Test accuracy.

$ 1122.00

Integrated design, refrigeration power up to 2200W, temperature control range of 5~ 35 ℃, with water shortage protection and overheating overcurrent and other multiple safety protection, support a variety of Communication interface to achieve remote monitoring.

$ 1645.00

Built-in integrated Sensor structure, Measurement range 0~ 1250μm, error +/- 3%, with automatic identification of matrix material and automatic memory Adjustment, support single and continuous Measurement mode.

$ 320.00

The integrated structure saves space, it only takes 30 minutes to heat up to 1200 ° C, the temperature control accuracy is +/- 1 ° C, the ceramic fiber insulation material is used, and the surface temperature is as low as about 50 ° C.

$ 2218.00

Integrated adsorption design, dewpoint temperature is reduced by 20~ 40 ℃, drying sterilization effect is significant, suitable for 1~ 2 pump head air Compressor, silent and oil-free operation.

$ 396.00

It adopts the integrated structure of portable hydraulic jack, the weight is light to 2.0kg, the range is 0-6.000 KN, and it has the function of hollow cylinder stroke 10mm and peak holding, which is convenient for quick detection and operation on site.

$ 454.00

Adopt integrated injection molding measurement frame and transparent water Tank, anti-corrosion and drop resistance; density readability 0.001g/cm ³, Capacity 300g; support a variety of liquid media, rapid testing suitable for field applications.

$ 348.00

Using CMOS integrated circuit and three-digit display, the counter capacity is 0~ 999, equipped with energy-saving ring fluorescent lamp side-shot lighting, clear colony contrast, automatic voice count to improve counting accuracy.

$ 167.00

The integrated design weighs only 310 grams, supports Bluetooth and USB dual communication mode, Measurement accuracy ≤ 1H resolution 0.1H, can be matched with testing device rack to improve measurement Stability, suitable for different Hardness material detection.

$ 396.00

The integrated adsorption structure is used with a silent oil-free air Compressor, which can reduce the dewpoint temperature by 20~ 40 ° C, has the function of drying and sterilization, and the water outlet effect is stable and reliable.

$ 703.00

It adopts the integrated design of receiving Probe and host, easy to hold with one hand, can store more than 200,000 measurement point data, Test accuracy is +/- 1mm in the range of 20-200mm, equipped with four-wheel positioning protection device.

$ 948.00

Integrated structure saves space, intelligent PID temperature control accuracy +/- 1 ℃, heating up to 1200 ℃ for less than 30 minutes, using ceramic fiber insulation material, surface temperature as low as about 50 ℃, less heat pollution.

$ 1098.00

The integrated structure saves space, it only takes 30 minutes to heat up to 1200 ° C, the temperature control accuracy is +/- 1 ° C and the Temperature Uniformity is +/- 5 ° C, and the ceramic fiber insulation material makes the shell surface temperature only about 50 ° C.

$ 2329.00

Articles

How to choose a laboratory coater? Which one should you buy: wire bar, scraper, or slot die?
This article introduces three methods for selecting laboratory coating machines: wire bar coating is suitable for low-viscosity coatings, offering low cost and simple operation; blade coating is ideal for medium-to-high viscosity slurries or those containing particles, with a wide range of film thickness control; slot-die coating provides the highest precision and is suitable for high-end applications such as electronic films.
Comparison of Coating Accuracy between Laboratory Blade Coater and Slot Die Coater
This article compares the coating precision of blade coaters and slot-die coaters in the laboratory. Blade coaters are suitable for thick coatings, with simple operation but relatively large uniformity errors; slot-die coaters offer higher precision and better uniformity for thin coatings. The choice of equipment depends on coating thickness and precision requirements.
Process optimization of heating coater in lithium battery electrode preparation
This article introduces process optimization methods for heating coaters in the preparation of lithium battery electrodes.
The Stripe Issue Caused by Tension Fluctuations in Roll-to-Roll Laboratory Coaters and Its Solutions
This paper analyzes the causes of and countermeasures for coating streaks resulting from tension fluctuations in roll-to-roll laboratory coaters.
Analysis of Common Defects in Laboratory Coating Machine Blade Coating and Adjustment Methods for Process Parameters
This article introduces common defects in the blade coating process of laboratory coaters, such as streaks, orange peel, bubbles, uneven thickness, and missed coating. It analyzes the causes of these issues, which are primarily related to material properties, operating parameters, and environmental factors.
Laboratory rod coater for submicron wet film preparation of photoresist.
This article introduces the process of using a laboratory bar coater to prepare submicron wet films of photoresist.
Application of Perovskite Coater in the Preparation of Intermediate Layers in Tandem Solar Cells
This article introduces the application of perovskite coating machines in the preparation of the intermediate layer of tandem solar cells.
Using a spray coater to achieve the preparation of functionally graded films.
This paper introduces a method for preparing functionally gradient films using a spray coating machine.
Application of Spray Coating Machines in the Encapsulation of Flexible Electronic Devices
This paper introduces the application of spray coating machines in the encapsulation of flexible electronic devices.
Roll-to-Roll Preparation of Perovskite Coaters for Flexible Perovskite Solar Cells
This article introduces the roll-to-roll fabrication method of flexible perovskite solar cells.
Operation Tips for Laboratory-Scale Hot Melt Adhesive Coating Machines
This article introduces the key operational points of a laboratory-scale hot melt adhesive coater. The equipment is primarily used in laboratories to apply hot melt adhesives uniformly onto substrates, supporting the research, development, and testing of adhesives.
Application of Continuous Coating Machine for Lithium Battery Electrode Preparation in Electrode R&D
The laboratory continuous coater is a key piece of equipment in lithium battery electrode research and development, used to simulate mass production coating processes. By precisely controlling parameters such as coating speed, thickness, and tension, it helps researchers optimize slurry formulations and coating procedures.
How to Coat High-Viscosity Slurry – Parameter Setting Tips for Blade Coaters
This article primarily discusses the parameter setting techniques for high-viscosity slurries on blade coaters. High-viscosity slurries exhibit characteristics such as shear thinning, so it is essential to leverage shear effects during coating to facilitate slurry spreading. After coating, the viscosity should recover quickly to prevent sagging.
Common Troubleshooting for Wire Bar Coater: Solving Issues of Streaking and Uneven Thickness
This article mainly introduces solutions to two common faults in the operation of the wire rod coater—coating streaks and uneven coating thickness.
Roll-to-roll coater enables continuous preparation of flexible electronic materials.
Roll-to-roll coating is a continuous production process that involves uniformly applying functional slurry onto a flexible substrate, followed by drying and curing to form a functional film.