Coating Blade Rod Applicator

The coating rod applicator applies paint onto a substrate by scraping it with a metal rod, forming a uniform wet film. It is used in laboratories to simulate the coating process and test the leveling and hiding power of paints. It is applied in industries such as inks and paper for quality control and formulation development.
Selection
Select the rod diameter based on the viscosity of the coating; use a thicker rod for high viscosity. Consider the flatness of the substrate and the required coating thickness. Stainless steel material resists corrosion, and the straightness of the rod affects coating uniformity. Determine the rod length by matching the sample size.

Terms

Instruments

Support bar and Drawdown blade double coating method, suitable for high, medium and low viscosity materials; coating speed 1~ 300mm/s stepless adjustable, Blade Coating accuracy +/- 3μm; equipped with innovative clamshell magnetic Drawdown blade and simple bar installation, easy to clean and load; Heating and Vacuum chuck function to improve Spreader mass.

$ 10562.00

Support bar and Drawdown blade two coating methods, suitable for different viscosity materials. Equipped with heating and Vacuum chuck function, servo motor to ensure stable operation. Drawdown blade film thickness control accuracy is high, uniform film.

$ 6205.00

With bar and Drawdown blade two coating methods, coating speed 1-300mm/s stepless speed regulation, Blade Coating thickness 0.1-10 mm, using clamshell design for easy cleaning, equipped with High Accuracy Film Applicator to ensure Spreader uniformity.

$ 5237.00

With meyer Rod coating accuracy +/- 0.001mm and Blade Coating accuracy +/- 0.003mm, support Vacuum chuck and fixture fixing, coating table size 1440 * 1030mm, clamshell design is easy to clean.

$ 19438.00

With bar and Drawdown blade two Spreader mode, using clamshell Drawdown blade head and new bar Installation method, easy to clean. Spreader speed and length can be freely adjusted, film thickness control accuracy is high, suitable for Glass, cardboard and other substrates.

$ 2978.00

Drawdown blade and bar two coating methods, support speed and length adjustment, high film thickness control accuracy, and with Vacuum chuck function, easy to handle soft substrate, easy to clean.

$ 7496.00

Using meyer Rod coating accuracy +/- 0.001mm and Blade Coating accuracy +/- 0.003mm, clamshell Drawdown blade is easy to clean, coating speed 1~ 300mm/s stepless speed regulation, suitable for a variety of substrate uniform Spreader.

$ 5237.00

Using meyer Rod coating accuracy +/- 0.001mm and Blade Coating accuracy +/- 0.003mm, clamshell drawdown blade design is easy to clean, coating speed 1~ 300mm/s stepless speed regulation, suitable for coating of various materials.

$ 11046.00

Bar and drawdown blade double coating method, coating speed 1-300mm/s stepless speed regulation, meyer Rod coating accuracy +/- 0.001mm, clamshell drawdown blade design is easy to clean, Touchscreen control operation is simple.

$ 2494.00

Drawdown blade and bar coating methods, coating speed 1-300mm/s stepless speed, meyer Rod coating accuracy +/- 0.001mm, clamshell Drawdown blade design for easy cleaning, Vacuum chuck for soft substrates.

$ 6851.00

Using meyer Rod coating accuracy +/- 0.001mm and Blade Coating thickness 0.1~ 10mm, clamshell drawdown blade is easy to clean, supports 1~ 300mm/s stepless speed regulation and 180 ℃ heating temperature control.

$ 4269.00

Utilizing a dual coating method with wire rod and doctor blade, the coating speed is adjustable from 1 to 300 mm/s with stepless speed control, ensuring high precision in film thickness control. Equipped with vacuum adsorption and heating functions, the temperature uniformity reaches ±1°C. The flip-top design facilitates easy cleaning.

$ 24279.00

Drawdown blade and bar coating method, with Vacuum chuck function, high film thickness control accuracy, application length and speed can be adjusted freely, easy to clean, suitable for a variety of substrates.

$ 11692.00

Adopt meyer Rod coating accuracy +/- 0.001mm and Blade Coating accuracy +/- 0.003mm, equipped with clamshell Drawdown blade for easy cleaning, support 1-300mm/s stepless speed regulation and 1000 * 600mm Spreader area adjustment.

$ 8465.00

Using meyer Rod coating accuracy +/- 0.001mm and Blade Coating accuracy +/- 0.003mm, clamshell Drawdown blade design is easy to clean, support coating speed 1~ 300mm/s stepless speed regulation, suitable for a variety of materials film sample preparation.

$ 5883.00

Articles

Laboratory rod coater for submicron wet film preparation of photoresist.
This article introduces the process of using a laboratory bar coater to prepare submicron wet films of photoresist.
Application of Two-Step Method with Pre-Coating and Fine-Coating in Eliminating Bubble Defects for Dual-Blade Coater
The dual-blade coater employs a two-step method of pre-coating and precision coating to eliminate bubble defects during the coating process. In the pre-coating stage, high shear force is applied to break the bubbles in the slurry, causing them to rupture and rise to the surface. The precision coating stage then precisely controls the coating thickness, removing any remaining bubbles to form a uniform wet film.
Key Points for Controlling Coating Longitudinal Uniformity with Manual Rod Coater Constant Speed Dragging Techniques
This article discusses how to control the longitudinal uniformity of the coating by dragging at a constant speed when using a manual wire rod coater. A constant-speed drag is crucial, as it directly determines the consistency of the wet film thickness.
Derivation and Validation of the Quantitative Relationship between Wire Diameter and Wet Film Thickness in Wire Wound Coating Bars
This paper investigates the relationship between the wire diameter in a wire-wound rod coater and the wet film thickness. Theoretically, under ideal conditions, the wet film thickness is approximately half of the wire diameter.
Actual Coating Thickness Deviation of Stainless Steel Wire Rod Coaters at Different Slurry Solid Contents
This article analyzes the actual coating thickness deviation of stainless steel wire rod coaters under different slurry solid contents. The study finds that the solid content of the slurry affects its viscosity and flowability, leading to deviations in the actual coating thickness from the theoretical value.
Coating film preparation techniques: comparison between wire-wound applicators and wet film preparators
This article compares two commonly used tools in laboratory coating film preparation: the wire rod coater and the wet film applicator.
Application of Wire Bar Coater in the Preparation of Coating, Ink, and Printing Samples
A wire-wound rod coater is a laboratory tool used for preparing uniform wet film coatings on flat substrates, widely applied in the production of samples in the coatings, inks, and printing industries.
The difference between a wire bar coater and a gap-type wet film applicator.
The wire-wound drawdown bar directly quantifies the coating through the gap between wires, making it suitable for thin coating preparation with high precision, particularly for low-viscosity fluids. In contrast, the gap-type wet film applicator indirectly controls film thickness through the groove depth, with the actual coating thickness significantly influenced by material properties, making it more suitable for high-viscosity coatings and thick film preparation.
The difference between a wire-wound rod coater and an extrusion coating rod
This article primarily compares the technical differences between wire-wound and extrusion coating rods. Although they are interchangeable in most scenarios, there are subtle variations in liquid loading capacity due to their distinct groove principles.
Wire rod Applicator: Principles, Applications, and Selection Guide - A Precision Coating Tool
This article provides a detailed introduction to the working principles of a Wire rod Applicator, including the mechanism by which it controls wet film thickness through the gap between stainless steel wires. It elaborates on its wide range of applications in fields such as coatings, inks, and lithium batteries, and summarizes its technical advantages, including precise control and ease of operation.