Film thickness Applicator

The thickness Coater forms a uniform wet film on the substrate through a blade, used for film thickness control and performance testing of coatings and inks. The principle involves quantitative blade coating, and its function is to prepare standard-thickness films for basic laboratory tests such as coating uniformity and hiding power.
Selection
When selecting, consider the substrate flatness and size compatibility with the coating width. Determine the depth of the coating groove based on the sample viscosity. Metal materials are wear-resistant and suitable for routine testing, while plastic materials are used to avoid corrosive samples. For manual operation, focus on maintaining uniform pressure with the coating blade.

Terms

Standards

Instruments

Using a formed pRoduction process, the film Film thickness is as thin as 4.6μm, the accuracy is up to 0.1 micron, and the effective Spreader width is 30cm. It can be used with an automatic Film Applicator and has the advantage of continuous wire.

$ 186.00

Effective Spreader width 100mm, wet film thickness up to 600μm, high-quality wear-resistant corrosion-resistant alloy steel material, support manual film or with automatic Film Applicator to ensure good conformity Repeatability coating.

$ 143.00

Wire-wound structure ensures 0.1 micron High Accuracy, wet film thickness 50.3 μm, stainless steel material is durable and easy to clean, and the wide-Rod Film Applicator achieves uniform coating.

$ 160.00

Spreader width 100mm, wet film thickness 60μm, high-quality wear-resistant corrosion-resistant alloy steel material, manual film can also be equipped with automatic Film Applicator, support non-standard customization.

$ 143.00

Spreader width 100mm, wet film thickness 40μm, wear resistant corrosion resistant alloy steel material, can be manually operated or with automatic Film Applicator to ensure coating conformity and Repeatability.

$ 143.00

Hardness stainless steel material, Hardness of 50~ 55HRC, film accuracy +/- 2μm, smooth surface to support a variety of Spreader requirements, can be used with Film Applicator to achieve automatic film operation.

$ 162.00

Stainless steel material ensures durability, wet film thickness range of 300-600μm, accuracy +/- 4μm, suitable for low viscosity liquid Spreader, can be combined with Automatic Film Applicator to achieve uniform Spreader.

$ 186.00

Formed to achieve 52.6 micron precision film, 304 stainless steel material provides high Abrasion Resistance, 50mm at both ends of the hand part without additional handle, can be directly matched with the experimental Film Applicator.

$ 167.00

Spreader width 100mm, wet film thickness 400μm, wear-resistant corrosion-resistant alloy steel material, can be used manually or with automatic Film Applicator, suitable for preparing uniform film coating to test performance.

$ 143.00

Made of 303 stainless steel, wet film thickness 102.9 microns, application width 300mm, suitable for high abrasion and high viscosity experiments, uniform film operation is simple.

$ 167.00

Spreader width 100mm, wet film thickness 37.5μm, wear-resistant corrosion-resistant alloy steel material, can be used manually or with automatic Film Applicator to ensure coating conformity and Repeatability.

$ 143.00

The 4-sided design can complete different thickness films at one time, using wear-resistant and corrosion-resistant stainless steel material, film thickness 150-300μm, application width 105mm, can accurately control wet-film or dry-film thickness.

$ 235.00

Spreader width 100mm, wet film thickness 50μm, wear resistant corrosion resistant alloy steel material, suitable for manual or automatic Film Applicator, can be prepared uniform film for performance testing.

$ 143.00

Cube Applicator can achieve 70/150μm double-sided Film thickness Spreader, through the hardening process to ensure that the overall uniform hardening, Spreader width 12mm, guide plate design for narrow Glass panel direct use.

$ 604.00

Using smooth steel bar design, no winding steel wire or pressurized groove, film thickness is 0μm, diaMeter 6.35mm, total length 400mm, suitable for machine control film thickness.

$ 144.00

Articles

Standard ink film preparation with a blade coater before tack testing of offset printing inks.
This article introduces the method of preparing a standard ink film using a blade coater before testing the tackiness of offset printing inks. It explains the principle of controlling ink film thickness by adjusting the blade gap and details the operational steps from securing the substrate and applying the ink to completing the coating process.
Application of Automatic Film Coating Machine in Waterproof Coating Finishing of Textiles
Automatic film coating machines are used for waterproof coating finishing on textiles, enabling precise control of coating thickness, improving uniformity and production efficiency.
Application of Laboratory Coating Machines in the Coating of Optical-Grade PET Anti-Reflection Coatings
This article discusses the application of laboratory coating machines in the preparation of anti-reflective coatings on optical-grade PET substrates. By controlling parameters such as coating speed and gap, the coating machine enables precise adjustment of coating thickness, thereby enhancing light transmittance and reducing reflection.
Application of Wet Film Wheel Gauge in Continuous Measurement of Wet Film Thickness for Large-Area Coatings
The wet film wheel gauge is a mechanical tool used to measure the thickness of wet coatings, operating based on the geometric relationship of three coaxial disks (two parallel outer wheels on the sides and an eccentric inner wheel in the middle).
Operating specifications for on-site measurement of coating wet film thickness using wet film combs
This article introduces the operational standards for on-site measurement of coating wet film thickness using a wet film comb gauge. First, it explains the measurement principle of the wet film comb gauge, which involves estimating the thickness by observing the extent to which the teeth of the gauge are coated with the paint.
Mechanical thickness gauge for measuring film thickness uniformity.
The mechanical thickness gauge assesses the uniformity of film thickness through contact measurement. During measurement, the probe contacts the sample under standard pressure, converting displacement into a thickness reading.
Selection of wet film thickness gauge range and accuracy requirements for comb teeth spacing.
When selecting a wet film thickness gauges, the key considerations are the measurement range and the accuracy of the comb teeth spacing. The range should cover the coating thickness with a slight margin to avoid being too small for measurement or too large, which could reduce resolution.
Preparation of composite films by coating mechanism for electrical performance experimental characterization
This article introduces the method of preparing composite films using a film coating machine and testing their electrical properties. The film coating machine evenly spreads the slurry with a blade, controlling thickness and uniformity. The preparation process includes raw material preparation, substrate treatment, coating, and curing.
Heating coating machine is used for the doctor-blade coating of gel electrolyte films in zinc-ion batteries.
This article introduces the blade coating process for preparing gel electrolyte films for zinc-ion batteries using a heated coating mechanism. By controlling parameters such as temperature, coating speed, and gap height, this method enables the fabrication of films with uniform thickness and smooth surfaces.
The coating machine applies an anti-reflection coating on the surface of optical lenses.
A coating machine is a precision device used for depositing anti-reflection coatings on the surface of optical lenses. Based on the principle of light interference, it forms a thin film of specific thickness on the lens surface through physical or chemical methods to reduce light reflection and enhance light transmission performance.
The coating machine applies the OLED light-emitting layer onto ITO glass.
This article introduces the technique of using a coating machine to apply OLED luminescent layers onto ITO glass. The coating principle involves matching solution rheology with substrate surface energy, allowing control over film thickness by adjusting parameters such as viscosity and speed.
Multilayer functional films are constructed by layer-by-layer coating using a coating machine.
This article introduces a method for preparing multilayer functional films using a coating mechanism. By sequentially coating different materials layer by layer, it enables precise control over the thickness and structure of each layer, thereby adjusting the optical, electrical, and other properties of the films.
The Taber Abraser evaluates the wear resistance of coatings.
The Taber abrasion tester simulates surface wear of materials through rotational friction, used to evaluate the wear resistance of coatings. During testing, a grinding wheel is used to rub the specimen under a fixed load, and performance is quantified by measuring mass loss or thickness changes after a specified number of cycles.
Application of Coating Thickness Gauges in Electroplating Thickness Detection
Coating thickness gauges are used to measure the thickness of electroplated layers, primarily employing the electromagnetic induction method for measuring non-magnetic coatings on magnetic substrates, or the eddy current method for measuring insulating coatings on non-magnetic metal substrates.
Ultrasonic thickness gauge for detecting thick coatings and composite coatings.
Ultrasonic thickness gauges measure coating thickness using the principle of ultrasonic pulse reflection, calculating the result based on the propagation time of sound waves in the material and the speed of sound. When detecting thick coatings and composite coatings, challenges such as acoustic attenuation of the material, unknown sound speed, and signal recognition at multi-layer interfaces must be addressed.