Pigment scratch sample coater

The pigment drawdown Coater evenly applies pigment slurry onto a substrate using a blade to form a standardized film layer. It is used in laboratories to simulate industrial coating processes and evaluate the hiding power, color tone, and dispersibility of pigments. It is commonly employed in quality control and new formulation development in the coatings and ink industries.
Selection
When selecting, consider the wear resistance of the blade material, ensure the coating thickness range matches testing requirements, and maintain substrate clamping stability for uniform coating. The simplicity of the operation interface affects efficiency, and the device dimensions must fit the laboratory space. Maintenance costs and the availability of spare parts supply channels are factors for long-term use.

Terms

Standards

Instruments

Control system using servo motor, scratch speed 254mm/min, weight free lifting, ensure that the needle parts accurately fall on the workpiece, to achieve automatic scratch and zero operation.

$ 3785.00

Hand crank type is easy to operate, load 1000g +/- 1g, scratch speed about 1mm/s, test angle 45 °, standard 6B-6H pencil, in line with a number of international standards, through the pencil Hardness grade to accurately evaluate the scratch performance of the paint film.

$ 325.00

Using electric Dial design, the scratch length can reach 60mm, the load range is 0-2000g, and the physical characteristics of the coating are characterized by the anti-penetration ability of the scribing needle.

$ 554.00

Using 0.5mm tungsten carbide tip, the spherical test point can scratch 2000 90mm long scratches without damage after durability test, the design is comfortable and stable, and it is suitable for regular interval scratch operation in corrosion test.

$ 587.00

Made of tungsten, with a total length of 17-18mm and a needle diaMeter of 1mm, it has excellent wear resistance performance and accurate scratch testing ability.

$ 280.00

Using equilibrating rod and adjustable weight design, the scratch resistance of the material is evaluated by the scraper head leaving an arc score on the surface of the swirl/spin specimen, which is suitable for a variety of rigid and coating materials.

$ 1811.00

Adopt single chip microcomputer automatic control, grinding disc diaMeter 220mm, load weight up to 2.92kg, compact structure, easy assembly and disassembly, suitable for pigment physical performance inspection.

$ 1106.00

Using digital touch screen control, the test speed is adjustable from 0-40mm/s, the load range is 0-4000g, the minimum increment is 50g, and it is equipped with a variety of weights and special scribing needles to accurately determine the film scratch resistance performance.

$ 945.00

The Spin Coater is controlled by touch screen, the acceleration range is 100~ 4000rpm/s, and the speed can be automatically corrected by A/K selection. The motor torque is large and the operation is smooth, which is suitable for the assembly line process.

$ 2494.00

Steel ball diaMeter 1mm needle, load range 0-2000g, through the minimum load of the film to accurately determine the coating resistance to penetration, traverse speed 30-40mm/s to ensure the test Stability.

$ 641.00

Hardness of the lens surface, outstanding scratch resistance, excellent anti-fog effect, in a special working environment to maintain a clear field of vision, protection wavelength 100-400 nm ultraviolet.

$ 93.00

The device moves the needle at a speed of 1.35mm/s, with a load range of up to 20N, which can evaluate the scratch resistance of coatings, and the voltMeter indicates substrate contact, supporting variable load testing.

$ 10211.00

Adopt the circular roller scratch method to evaluate the adhesion grade, describe the adjustable diaMeter of 0-10.5 mm, equipped with four weights to achieve 200-1000g loading, table Travel ≥ 80mm, manual operation is stable and reliable.

$ 412.00

Servo motor drive, coating speed 1~ 500mm/S adjustable, film accuracy of +/- 0.002mm, magnetic head fixed and 4-sided Applicator design to improve the convenience of operation and Spreader uniformity.

$ 2494.00

The diaMeter of the scraping needle is 0.45mm, the scraping speed is adjustable from 10 to 60 times/minute, and it has an automatic shutdown function to ensure accurate and efficient testing. It is suitable for the durability evaluation of insulating materials.

$ 1174.00

Articles

How to choose a laboratory coater? Which one should you buy: wire bar, scraper, or slot die?
This article introduces three methods for selecting laboratory coating machines: wire bar coating is suitable for low-viscosity coatings, offering low cost and simple operation; blade coating is ideal for medium-to-high viscosity slurries or those containing particles, with a wide range of film thickness control; slot-die coating provides the highest precision and is suitable for high-end applications such as electronic films.
Comparison of Coating Accuracy between Laboratory Blade Coater and Slot Die Coater
This article compares the coating precision of blade coaters and slot-die coaters in the laboratory. Blade coaters are suitable for thick coatings, with simple operation but relatively large uniformity errors; slot-die coaters offer higher precision and better uniformity for thin coatings. The choice of equipment depends on coating thickness and precision requirements.
Process optimization of heating coater in lithium battery electrode preparation
This article introduces process optimization methods for heating coaters in the preparation of lithium battery electrodes.
The Stripe Issue Caused by Tension Fluctuations in Roll-to-Roll Laboratory Coaters and Its Solutions
This paper analyzes the causes of and countermeasures for coating streaks resulting from tension fluctuations in roll-to-roll laboratory coaters.
Analysis of Common Defects in Laboratory Coating Machine Blade Coating and Adjustment Methods for Process Parameters
This article introduces common defects in the blade coating process of laboratory coaters, such as streaks, orange peel, bubbles, uneven thickness, and missed coating. It analyzes the causes of these issues, which are primarily related to material properties, operating parameters, and environmental factors.
Laboratory rod coater for submicron wet film preparation of photoresist.
This article introduces the process of using a laboratory bar coater to prepare submicron wet films of photoresist.
Application of Perovskite Coater in the Preparation of Intermediate Layers in Tandem Solar Cells
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Using a spray coater to achieve the preparation of functionally graded films.
This paper introduces a method for preparing functionally gradient films using a spray coating machine.
Application of Spray Coating Machines in the Encapsulation of Flexible Electronic Devices
This paper introduces the application of spray coating machines in the encapsulation of flexible electronic devices.
Roll-to-Roll Preparation of Perovskite Coaters for Flexible Perovskite Solar Cells
This article introduces the roll-to-roll fabrication method of flexible perovskite solar cells.
Operation Tips for Laboratory-Scale Hot Melt Adhesive Coating Machines
This article introduces the key operational points of a laboratory-scale hot melt adhesive coater. The equipment is primarily used in laboratories to apply hot melt adhesives uniformly onto substrates, supporting the research, development, and testing of adhesives.
Application of Continuous Coating Machine for Lithium Battery Electrode Preparation in Electrode R&D
The laboratory continuous coater is a key piece of equipment in lithium battery electrode research and development, used to simulate mass production coating processes. By precisely controlling parameters such as coating speed, thickness, and tension, it helps researchers optimize slurry formulations and coating procedures.
How to Coat High-Viscosity Slurry – Parameter Setting Tips for Blade Coaters
This article primarily discusses the parameter setting techniques for high-viscosity slurries on blade coaters. High-viscosity slurries exhibit characteristics such as shear thinning, so it is essential to leverage shear effects during coating to facilitate slurry spreading. After coating, the viscosity should recover quickly to prevent sagging.
Common Troubleshooting for Wire Bar Coater: Solving Issues of Streaking and Uneven Thickness
This article mainly introduces solutions to two common faults in the operation of the wire rod coater—coating streaks and uneven coating thickness.
Roll-to-roll coater enables continuous preparation of flexible electronic materials.
Roll-to-roll coating is a continuous production process that involves uniformly applying functional slurry onto a flexible substrate, followed by drying and curing to form a functional film.