Thin Film Coater

A thin film Coater applies coatings evenly onto substrates such as films and papers using a blade or roller, forming a wet film of a specific thickness. It is used in laboratories to simulate industrial coating processes and to test the spreadability and coating effects of paints on different substrates.
Selection
When selecting, consider the compatibility of the substrate thickness range with the Coater, ensuring that the coating thickness adjustment accuracy meets experimental requirements. Pay attention to the controllability of coating speed and the diversity of coating methods, such as blade coating, roller coating, etc. The equipment materials should be resistant to solvent corrosion, with a simple and easy-to-maintain operation interface.

Terms

Standards

Instruments

Using extrusion process and chrome plating surface, the wet film thickness can be as low as 1.5 μ m, and the groove design is wide to improve the Coating Weight, which solves the problem of traditional steel wire loosening and cleaning difficulties, and realizes stable ultra-thin Spreader.

$ 477.00

The wet film thickness can be as low as 1.5μm to achieve ultra-thin Spreader; the bottom of the groove is wider, and the Coating Weight is larger; the extrusion process is adopted to avoid the problem of loose wire and broken wire, and it is easy to clean.

$ 477.00

Travel 0-1.25 mm, measurement error +/- 1HAM, suitable for thin rubber samples with a thickness of 1.5mm or more. Sensitivity is high, and it needs to be used with a constant load measuring rack to ensure Precision.

$ 921.00

Echo-echo technology implementation of 0.15mm ultra-thin part measurement, resolution of 0.001mm, can penetrate 0.5mm coating measurement substrate Film thickness, support sound speed calibrated and difference mode settings.

$ 1655.00

The Spin Coater is controlled by touch screen, the acceleration range is 100~ 4000rpm/s, and the speed can be automatically corrected by A/K selection. The motor torque is large and the operation is smooth, which is suitable for the assembly line process.

$ 2494.00

Using a formed pRoduction process, the film Film thickness is as thin as 4.6μm, the accuracy is up to 0.1 micron, and the effective Spreader width is 30cm. It can be used with an automatic Film Applicator and has the advantage of continuous wire.

$ 186.00

Linear dispersion surface is formed by cold extrusion processing technology, no risk of wire loosening, wet film thickness 50 μ m, can achieve ultra-thin film Spreader, smooth surface and easy to clean.

$ 267.00

Wet film thickness can be as low as 1.5μm, support ultra-thin Spreader; use extrusion process and chrome plating surface to reduce clogging and disconnection problems, groove design to optimize Coating Weight, adapt to a variety of substrate needs.

$ 477.00

Using formed pRoduction process, wet film thickness 0 μ m, film accuracy of 1 μ m, special groove structure to ensure uniform Spreader and easy to clean.

$ 120.00

Using oil Bath heating medium, Temperature range from room temperature to 200 ℃, temperature control accuracy +/- 0.5 ℃, equipped with sample clamping grid to ensure temperature stability, suitable for various film thermal cissing rate tests.

$ 1510.00

Spreader formed process ensures uniform, wet film thickness of only 1.5μm, to achieve ultra-thin film; stainless steel material is durable and easy to clean, suitable for precision Spreader applications.

$ 157.00

Linear dispersion formed by cold extrusion processing technology, no risk of wire loosening, Spreader 2 μ m ultra-thin film, smooth surface easy to clean, wet film thickness 100 μ m, diaMeter 16mm to meet the needs of precision Spreader.

$ 477.00

Linear dispersion of the surface is processed by cold extrusion technology, no risk of steel wire loosening and breaking, wet film thickness 80 µm, diaMeter 16mm, easy to clean and ultra-thin film Spreader.

$ 477.00

Made of stainless steel wear-resistant material, wet film thickness 41.1 μ m, application width 300mm, suitable for thin coating scraping test of soft materials, durable.

$ 160.00

Travel 0-1.25 mm, measurement error +/- 1HAM, pressure at the end of the needle 324-764mN, suitable for thin rubber samples with a thickness of 1.5mm or more, and can be used with a fixed load measuring rack.

$ 1122.00

Articles

How to choose a laboratory coater? Which one should you buy: wire bar, scraper, or slot die?
This article introduces three methods for selecting laboratory coating machines: wire bar coating is suitable for low-viscosity coatings, offering low cost and simple operation; blade coating is ideal for medium-to-high viscosity slurries or those containing particles, with a wide range of film thickness control; slot-die coating provides the highest precision and is suitable for high-end applications such as electronic films.
Comparison of Coating Accuracy between Laboratory Blade Coater and Slot Die Coater
This article compares the coating precision of blade coaters and slot-die coaters in the laboratory. Blade coaters are suitable for thick coatings, with simple operation but relatively large uniformity errors; slot-die coaters offer higher precision and better uniformity for thin coatings. The choice of equipment depends on coating thickness and precision requirements.
Process optimization of heating coater in lithium battery electrode preparation
This article introduces process optimization methods for heating coaters in the preparation of lithium battery electrodes.
The Stripe Issue Caused by Tension Fluctuations in Roll-to-Roll Laboratory Coaters and Its Solutions
This paper analyzes the causes of and countermeasures for coating streaks resulting from tension fluctuations in roll-to-roll laboratory coaters.
Analysis of Common Defects in Laboratory Coating Machine Blade Coating and Adjustment Methods for Process Parameters
This article introduces common defects in the blade coating process of laboratory coaters, such as streaks, orange peel, bubbles, uneven thickness, and missed coating. It analyzes the causes of these issues, which are primarily related to material properties, operating parameters, and environmental factors.
Laboratory rod coater for submicron wet film preparation of photoresist.
This article introduces the process of using a laboratory bar coater to prepare submicron wet films of photoresist.
Application of Perovskite Coater in the Preparation of Intermediate Layers in Tandem Solar Cells
This article introduces the application of perovskite coating machines in the preparation of the intermediate layer of tandem solar cells.
Using a spray coater to achieve the preparation of functionally graded films.
This paper introduces a method for preparing functionally gradient films using a spray coating machine.
Application of Spray Coating Machines in the Encapsulation of Flexible Electronic Devices
This paper introduces the application of spray coating machines in the encapsulation of flexible electronic devices.
Roll-to-Roll Preparation of Perovskite Coaters for Flexible Perovskite Solar Cells
This article introduces the roll-to-roll fabrication method of flexible perovskite solar cells.
Operation Tips for Laboratory-Scale Hot Melt Adhesive Coating Machines
This article introduces the key operational points of a laboratory-scale hot melt adhesive coater. The equipment is primarily used in laboratories to apply hot melt adhesives uniformly onto substrates, supporting the research, development, and testing of adhesives.
Application of Continuous Coating Machine for Lithium Battery Electrode Preparation in Electrode R&D
The laboratory continuous coater is a key piece of equipment in lithium battery electrode research and development, used to simulate mass production coating processes. By precisely controlling parameters such as coating speed, thickness, and tension, it helps researchers optimize slurry formulations and coating procedures.
How to Coat High-Viscosity Slurry – Parameter Setting Tips for Blade Coaters
This article primarily discusses the parameter setting techniques for high-viscosity slurries on blade coaters. High-viscosity slurries exhibit characteristics such as shear thinning, so it is essential to leverage shear effects during coating to facilitate slurry spreading. After coating, the viscosity should recover quickly to prevent sagging.
Common Troubleshooting for Wire Bar Coater: Solving Issues of Streaking and Uneven Thickness
This article mainly introduces solutions to two common faults in the operation of the wire rod coater—coating streaks and uneven coating thickness.
Roll-to-roll coater enables continuous preparation of flexible electronic materials.
Roll-to-roll coating is a continuous production process that involves uniformly applying functional slurry onto a flexible substrate, followed by drying and curing to form a functional film.