Small-scale Film Applicator with a coating Rod.

The small-scale coating machine with a film applicator forms a uniform thin film by moving a metal rod across the substrate surface and controlling the coating thickness through the gap of the rod. It is used in laboratories to simulate coating processes and prepare test coatings on materials such as paper and plastics.
Selection
When selecting, consider matching the substrate type and size to the coating width, aligning the coating thickness range with the scraper gap specifications, distinguishing between manual or electric control for the operation mode, and ensuring the material's corrosion resistance is suitable for different solvent-based coatings.

Terms

Standards

Instruments

Wet film thickness 22.9 microns, diaMeter 9.52 mm, the forming Rod uses an extrusion process to process continuous grooves, with no wire breakage and easy cleaning; the wire-wound Rod is based on the traditional principle, and there are differences in coating amount.

$ 167.00

Wire-wound structure ensures 0.1 micron High Accuracy, wet film thickness 50.3 μm, stainless steel material is durable and easy to clean, and the wide-Rod Film Applicator achieves uniform coating.

$ 160.00

Adopt scale differential head adjustment, Graduation 10μm, film thickness 0~ 5000μm adjustable, accuracy +/- 2μm, Drawdown blade straightness +/- 2μm, die steel material wear and corrosion resistance.

$ 519.00

Adopt scale differential head adjustment, Graduation 10μm, film range 0~ 5000μm, accuracy +/- 5μm, Drawdown blade straightness +/- 2μm, die steel material to ensure high wear resistance and corrosion resistance.

$ 896.00

Using the formed pRoduction process, Coating Weight is about twice that of the wire-wound coating Rod, wet film thickness is 13μm, film accuracy reaches 0.5 μm, and the material is 304 stainless steel.

$ 120.00

Using 180 * 480mm size, with wire Rod or Film Applicator scraping ink, is conducive to the film flat and effective, improve film mass.

$ 122.00

The formed design ensures uniform film, the wet film thickness is precisely controlled to 2μm, the application width is 60mm to meet the small area requirements, and the 304 stainless steel material ensures durability and cleaning convenience.

$ 120.00

Formed design, wet film thickness 30 microns, application width 60 mm, 304 stainless steel material, accuracy of 0.5 microns, suitable for small width Spreader needs.

$ 120.00

Spreader formed process to ensure uniform, wet film thickness of 80 microns, diaMeter 10mm design and stable operation, 304 stainless steel material durable and unbroken wire, easy cleaning and maintenance.

$ 178.00

Using a formed pRoduction process, the film Film thickness is as thin as 4.6μm, the accuracy is up to 0.1 micron, and the effective Spreader width is 30cm. It can be used with an automatic Film Applicator and has the advantage of continuous wire.

$ 186.00

Imported High Accuracy coating Rod, Spreader thickness range 1~ 571.5μm, accuracy +/- 0.003mm, speed 5~ 200mm/s, support Touchscreen control and a variety of customized functions.

$ 6367.00

Wire-wound design can be prepared with different thickness wet-film, wet-film scale accuracy up to 1 micron, application width 140mm, stainless steel material to ensure durability and uniform Spreader effect.

$ 157.00

Wet film thickness 12 microns, application width 60 mm, the use of formed pRoduction process and 304 stainless steel material, suitable for small area experimental needs, to avoid unnecessary cost waste.

$ 120.00

Adopting 500 * 700mm Dimensions, used with bar or Film Applicator, is conducive to the smooth and effective film, and improves the convenience of film operation.

$ 227.00

Coating speed 5~ 200mm/s adjustable, meyer Rod coating accuracy of +/- 0.001mm, equipped with Vacuum chuck and Platen Heating function to ensure film repRoducibility and ease of operation.

$ 6528.00

Articles

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Comparison of Coating Accuracy between Laboratory Blade Coater and Slot Die Coater
This article compares the coating precision of blade coaters and slot-die coaters in the laboratory. Blade coaters are suitable for thick coatings, with simple operation but relatively large uniformity errors; slot-die coaters offer higher precision and better uniformity for thin coatings. The choice of equipment depends on coating thickness and precision requirements.
Process optimization of heating coater in lithium battery electrode preparation
This article introduces process optimization methods for heating coaters in the preparation of lithium battery electrodes.
The Stripe Issue Caused by Tension Fluctuations in Roll-to-Roll Laboratory Coaters and Its Solutions
This paper analyzes the causes of and countermeasures for coating streaks resulting from tension fluctuations in roll-to-roll laboratory coaters.
Analysis of Common Defects in Laboratory Coating Machine Blade Coating and Adjustment Methods for Process Parameters
This article introduces common defects in the blade coating process of laboratory coaters, such as streaks, orange peel, bubbles, uneven thickness, and missed coating. It analyzes the causes of these issues, which are primarily related to material properties, operating parameters, and environmental factors.
Laboratory rod coater for submicron wet film preparation of photoresist.
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Application of Perovskite Coater in the Preparation of Intermediate Layers in Tandem Solar Cells
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Using a spray coater to achieve the preparation of functionally graded films.
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Application of Spray Coating Machines in the Encapsulation of Flexible Electronic Devices
This paper introduces the application of spray coating machines in the encapsulation of flexible electronic devices.
Roll-to-Roll Preparation of Perovskite Coaters for Flexible Perovskite Solar Cells
This article introduces the roll-to-roll fabrication method of flexible perovskite solar cells.
Operation Tips for Laboratory-Scale Hot Melt Adhesive Coating Machines
This article introduces the key operational points of a laboratory-scale hot melt adhesive coater. The equipment is primarily used in laboratories to apply hot melt adhesives uniformly onto substrates, supporting the research, development, and testing of adhesives.
Application of Continuous Coating Machine for Lithium Battery Electrode Preparation in Electrode R&D
The laboratory continuous coater is a key piece of equipment in lithium battery electrode research and development, used to simulate mass production coating processes. By precisely controlling parameters such as coating speed, thickness, and tension, it helps researchers optimize slurry formulations and coating procedures.
How to Coat High-Viscosity Slurry – Parameter Setting Tips for Blade Coaters
This article primarily discusses the parameter setting techniques for high-viscosity slurries on blade coaters. High-viscosity slurries exhibit characteristics such as shear thinning, so it is essential to leverage shear effects during coating to facilitate slurry spreading. After coating, the viscosity should recover quickly to prevent sagging.
Common Troubleshooting for Wire Bar Coater: Solving Issues of Streaking and Uneven Thickness
This article mainly introduces solutions to two common faults in the operation of the wire rod coater—coating streaks and uneven coating thickness.
Roll-to-roll coater enables continuous preparation of flexible electronic materials.
Roll-to-roll coating is a continuous production process that involves uniformly applying functional slurry onto a flexible substrate, followed by drying and curing to form a functional film.