Precision Film Coater

The precision film applicator evenly applies coatings onto the substrate surface using a blade or roller, controlling the thickness and consistency of the coating. It is used in laboratories to prepare standard samples, test coating properties such as hiding power and adhesion, and simulate coating processes for materials like paper and plastic films.
Selection
When selecting, consider the compatibility of the coating method with the material to be tested, ensure the coating thickness range covers experimental requirements, the substrate fixation method guarantees flatness, and the operation interface is simple and easy to control, with convenient maintenance and cleaning. Compare the repeatability accuracy and material corrosion resistance of different models, and refer to adaptation cases from practical application scenarios.

Terms

Instruments

The four-sided design allows for the preparation of film thicknesses of 200μm, 400μm, 600μm, and 800μm. Made of stainless steel, it offers high coating precision, a compact size, and is suitable for various substrates and coatings with different pH levels.

$ 275.00

The Spin Coater is controlled by touch screen, the acceleration range is 100~ 4000rpm/s, and the speed can be automatically corrected by A/K selection. The motor torque is large and the operation is smooth, which is suitable for the assembly line process.

$ 2494.00

Using wire-wound design, groove is formed by precision winding stainless steel wire, precise control of wet film thickness up to 120μm, application width 365mm, to ensure uniform coating and repeability.

$ 183.00

Precision drawing stainless steel wire winding manufacturing, groove pattern control wet film thickness accurate, repeatability, application width 420mm, closed winding structure is suitable for 4-120μm coating.

$ 199.00

The application width can be adjusted freely, and the drawdown blade Coater can be adapted to meet different experimental testing needs and realize flexible film operation.

$ 154.00

The extrusion process ensures no broken wire, the film thickness is 110 microns, the application width is 300 mm, and the stainless steel material is durable and easy to clean, suitable for precision Spreader applications.

$ 178.00

Using bar coating method, Spreader accuracy of +/- 0.001mm, support 1-300mm/s stepless speed regulation, equipped with Vacuum chuck and heating function, effective coating area 400 * 300mm, suitable for a variety of substrate precision film.

$ 2817.00

The precision drawing stainless steel wire winding process is used to form uniform grooves to control the Coating thickness, the wet film thickness is 80 μ m, and the application width is 365mm to ensure the accuracy and repeability of the Spreader.

$ 183.00

Application width 500mm, wet film thickness 0.005-3mm adjustable, using servo drive and PLC control, with automatic tension and correction function, suitable for a variety of coils and Coating types.

$ 24279.00

The wet film thickness can be adjusted in 10 μm increments from 2 μm, the maximum application width is 250mm, and the precision wear-resistant stainless steel blade and anodic oxidation aluminum frame meet the requirements of ASTM D823 standard.

$ 2198.00

The wet film thickness can be adjusted in 10 μm increments starting from 2 μm, the maximum application width is 200mm, and it is equipped with a precision wear-resistant stainless steel blade and an anodic oxidation aluminum frame to meet the requirements of ASTM D823.

$ 2198.00

Utilizing a dual coating method with wire rod and doctor blade, the coating speed is adjustable from 1 to 300 mm/s with stepless speed control, ensuring high precision in film thickness control. Equipped with vacuum adsorption and heating functions, the temperature uniformity reaches ±1°C. The flip-top design facilitates easy cleaning.

$ 24279.00

Wire-wound structure, wet film thickness 4μm, diaMeter 12.7mm, total length 585mm, wire diaMeter 0.05mm, stainless steel material to ensure durability and precise coating control.

$ 212.00

Adopt precision motor to achieve 10000rpm Rotation speed, support 5 segments Linear dispersion preset, equipped with 7 inch touch screen to simplify operation, suitable for diaMeter ≤ 8 inch substrate, ensure uniform coating of film.

$ 2494.00

Using scraping method to achieve 0.005-3mm wet film thickness, Spreader accuracy of +/- 5%, equipped with hot air circulation Oven and automatic constant tension control to ensure Spreader uniformity and Stability.

$ 40415.00

Articles

Laboratory blade coating machine is used for analyzing the film-forming characteristics of high-viscosity slurries.
This article analyzes the characteristics of a laboratory doctor blade coater for forming films from high-viscosity slurries. It focuses on the impact of slurry rheological properties on film formation quality.
Effect of Different Coating Speeds on Film Thickness Consistency in an Adjustable Film Applicator
This paper studies the influence of coating speed of an adjustable film applicator on film thickness uniformity. In the experiment, the coating blade gap was fixed at 100 μm, and a resin solution with a viscosity of 200 mPa·s was used to prepare films at five speeds ranging from 10 to 80 mm/s, followed by thickness measurements.
Application of Laboratory Scraper Heating Coating Machine in Hot Melt Adhesive Coating
This article introduces the application of a laboratory blade heating coating machine in hot melt adhesive coating. It first explains the coating process and principles, including three stages—heat conduction, fluid shear, and surface wetting—as well as the influence of temperature on adhesive viscosity.
Application of Automatic Coating Machines in the Preparation of Ceramic Coatings for Lithium-Ion Battery Separators
This article discusses the application of automatic film coating machines in the preparation of ceramic coatings for lithium battery separators. Traditional manual coating methods often result in uneven coatings, which can adversely affect battery performance.
Automatic coating machines are used for the uniform application of conductive silver paste onto ITO glass.
This article explores the technique of uniformly coating conductive silver paste on ITO glass using an automatic coating machine. By controlling parameters such as coating speed and pressure, the automatic coating machine replaces traditional manual methods, thereby enhancing the consistency and repeatability of the coating process.
Standard ink film preparation with a blade coater before tack testing of offset printing inks.
This article introduces the method of preparing a standard ink film using a blade coater before testing the tackiness of offset printing inks. It explains the principle of controlling ink film thickness by adjusting the blade gap and details the operational steps from securing the substrate and applying the ink to completing the coating process.
Application of Automatic Film Coating Machine in Waterproof Coating Finishing of Textiles
Automatic film coating machines are used for waterproof coating finishing on textiles, enabling precise control of coating thickness, improving uniformity and production efficiency.
Study on the Dispersion Uniformity of Blade Coating Machines in High-Load Electrode Slurry Coating
This article investigates how to optimize the dispersion uniformity of coatings by adjusting process parameters when using a blade coater to handle high-load electrode slurries.
Vacuum adsorption coating machine solves the flatness challenge in the transfer of ultra-thin graphene films.
The vacuum adsorption coating machine transfers graphene films smoothly onto target substrates through controlled negative pressure, solving issues such as wrinkling, tearing, and contamination often encountered with traditional methods.
Application of Laboratory Coating Machines in the Coating of Optical-Grade PET Anti-Reflection Coatings
This article discusses the application of laboratory coating machines in the preparation of anti-reflective coatings on optical-grade PET substrates. By controlling parameters such as coating speed and gap, the coating machine enables precise adjustment of coating thickness, thereby enhancing light transmittance and reducing reflection.
The wire bar coater with heating and vacuum adsorption is used for the preparation of perovskite solar cell layers.
This article introduces a new technique for preparing the light-absorbing layer of perovskite solar cells: a wire-bar coater with heating and vacuum adsorption capabilities.
Vacuum adsorption coating machine is used for the coating of proton exchange membrane fuel cell electrodes.
This article introduces the application of vacuum adsorption coating machines in the coating of proton exchange membrane fuel cell electrodes.
Application of Automatic Coating Machines in the Preparation of Ceramic Coatings for Lithium Battery Separators
This article introduces the application of automatic coating machines in the preparation of ceramic coatings for lithium battery separators. Traditional
The experimental sample of pressure-sensitive adhesive coated on the surface of PET labels using a film coater.
This article introduces the experimental method of applying pressure-sensitive adhesive to the surface of PET labels using a coating machine.
Preparation of composite films by coating mechanism for electrical performance experimental characterization
This article introduces the method of preparing composite films using a film coating machine and testing their electrical properties. The film coating machine evenly spreads the slurry with a blade, controlling thickness and uniformity. The preparation process includes raw material preparation, substrate treatment, coating, and curing.