Wet Film Scraper Rod

Wet film scraper wire rods are coating tools that create grooves by winding steel wire around a stainless steel rod, leaving a specified amount of wet film on the substrate during scraping. They are used in the coatings and ink industries for rapid on-site film preparation, controlling coating thickness for drying tests or color difference comparisons.
Selection
When selecting, consider the wire diameter in relation to the wet film thickness, with common specifications ranging from 10-200 μm. The flatness of the substrate influences the choice of rod hardness. For high experimental accuracy, opt for micron-level wire rods, while wear-resistant types are suitable for production sites. Solvent-based paints are best paired with stainless steel materials, whereas plastic-edged versions can be used for water-based paints.

Terms

Instruments

Spreader width 250mm, wet film thickness adjustment range 0-4500μm, scraper error +/- 2μm, High Accuracy Differential Head Control to meet the needs of various materials Moulding.

$ 340.00

Wire-wound design can be prepared 38.9μm wet-film, stainless steel material to ensure durability, suitable for a variety of liquid materials Spreader, application width up to 300mm.

$ 167.00

A wet film with a film thickness of 50~ 675 μ m was prepared by using a coating scraper, and the sag property was observed when placed vertically. The maximum thickness without sag was expressed, which was suitable for Paints testing.

$ 411.00

Using removable scraper and vacuum adsorption system, Spreader accuracy +/- 0.003mm, Spreader rate 5~ 180mm/s, heating temperature up to 180 ℃, improve film Stability and uniformity.

$ 7496.00

Using the formed pRoduction process, Coating Weight is about twice that of the wire-wound coating Rod, wet film thickness is 13μm, film accuracy reaches 0.5 μm, and the material is 304 stainless steel.

$ 120.00

Hardness and corrosion resistance, wet film thickness adjustment range 0-4500 μ m, magnetic suction design for quick replacement and cleaning, differential head accuracy of +/- 2 μ m to ensure film uniformity.

$ 393.00

Imported wire Rod to achieve 1 μ m High Accuracy Spreader, scraper Spreader Film thickness range of 0~ 5000 μ m, support 5~ 200mm/s stepless speed control and vacuum adsorption fixation, effectively improve film conformity and operation convenience.

$ 3494.00

303 stainless steel material wear and corrosion resistance, wet film thickness 29.7 microns, wire-wound structure to ensure uniform Spreader, suitable for a variety of liquid materials.

$ 160.00

Adopt high-quality alloy steel scraper, Hardness and wear resistance and corrosion resistance; Magnetic suction design for quick replacement and cleaning; Film Film thickness 0~ 4500 μ m free adjustment, resolution up to 10 μ m, error only +/- 2 μ m.

$ 291.00

Wet film thickness 22.9 microns, diaMeter 9.52 mm, the forming Rod uses an extrusion process to process continuous grooves, with no wire breakage and easy cleaning; the wire-wound Rod is based on the traditional principle, and there are differences in coating amount.

$ 167.00

Spreader 10 micron wet film thickness, application width up to 300mm, 304 stainless steel material to ensure durability and accurate Spreader effect.

$ 178.00

Using wear-resistant stainless steel material, long service life, cleaning is not blocked, wet film thickness 270μm, Spreader width 300mm, suitable for accurate Spreader needs.

$ 178.00

Formed to achieve 35 micron wet film thickness, uniform film and good repRoducibility, 304 stainless steel material to ensure durable and easy to clean.

$ 120.00

Wire-wound structure ensures 0.1 micron High Accuracy, wet film thickness 50.3 μm, stainless steel material is durable and easy to clean, and the wide-Rod Film Applicator achieves uniform coating.

$ 160.00

Wet film thickness 45μm, main Rod diaMeter 10mm, effective application width 600mm, using SUS304 material, Coating Weight, length and surface preparation can be customized, suitable for a variety of Spreader conditions.

$ 267.00

Articles

Laboratory rod coater for submicron wet film preparation of photoresist.
This article introduces the process of using a laboratory bar coater to prepare submicron wet films of photoresist.
The wire bar coater with heating and vacuum adsorption is used for the preparation of perovskite solar cell layers.
This article introduces a new technique for preparing the light-absorbing layer of perovskite solar cells: a wire-bar coater with heating and vacuum adsorption capabilities.
Application of Wet Film Wheel Gauge in Continuous Measurement of Wet Film Thickness for Large-Area Coatings
The wet film wheel gauge is a mechanical tool used to measure the thickness of wet coatings, operating based on the geometric relationship of three coaxial disks (two parallel outer wheels on the sides and an eccentric inner wheel in the middle).
Operating specifications for on-site measurement of coating wet film thickness using wet film combs
This article introduces the operational standards for on-site measurement of coating wet film thickness using a wet film comb gauge. First, it explains the measurement principle of the wet film comb gauge, which involves estimating the thickness by observing the extent to which the teeth of the gauge are coated with the paint.
Selection of wet film thickness gauge range and accuracy requirements for comb teeth spacing.
When selecting a wet film thickness gauges, the key considerations are the measurement range and the accuracy of the comb teeth spacing. The range should cover the coating thickness with a slight margin to avoid being too small for measurement or too large, which could reduce resolution.
Wet film thickness gauge measures the wet film thickness of varnish.
The wet film thickness gauge is a mechanical tool used to measure the thickness of liquid varnish coatings. It operates by rolling the gauge so that the tips of its teeth contact the substrate and leave marks. The thickness value is then obtained by the operator reading the scale of the first tooth that becomes coated with the varnish.
Wet film applicator for applying color paint to a specified wet film thickness.
A wet film applicator is a laboratory tool used to apply a predetermined thickness of wet paint film onto a flat substrate, providing the foundation for subsequent dry film performance testing.
Operating Specifications and Result Interpretation of Paint Fineness Gauges
The fineness gauge is used to measure the dispersion of particles in paint. During operation, the sample should be applied to the groove under standard conditions, and a scraper is used to spread it evenly to form a wet film. The particle visibility is then observed under appropriate lighting, and the fineness value is read from the corresponding scale.
Application of Two-Step Method with Pre-Coating and Fine-Coating in Eliminating Bubble Defects for Dual-Blade Coater
The dual-blade coater employs a two-step method of pre-coating and precision coating to eliminate bubble defects during the coating process. In the pre-coating stage, high shear force is applied to break the bubbles in the slurry, causing them to rupture and rise to the surface. The precision coating stage then precisely controls the coating thickness, removing any remaining bubbles to form a uniform wet film.
Key Points for Controlling Coating Longitudinal Uniformity with Manual Rod Coater Constant Speed Dragging Techniques
This article discusses how to control the longitudinal uniformity of the coating by dragging at a constant speed when using a manual wire rod coater. A constant-speed drag is crucial, as it directly determines the consistency of the wet film thickness.
Key Points for Wet Film Thickness Control in the Preparation of Fluorocarbon Coatings for Photovoltaic Backsheets Using Automatic Film Coating Machines
This article introduces the key points of controlling wet film thickness in the preparation of fluorocarbon coatings for photovoltaic backsheets using an automatic coating machine. Wet film thickness directly affects the performance and uniformity of the coating after curing, making its control crucial.
Derivation and Validation of the Quantitative Relationship between Wire Diameter and Wet Film Thickness in Wire Wound Coating Bars
This paper investigates the relationship between the wire diameter in a wire-wound rod coater and the wet film thickness. Theoretically, under ideal conditions, the wet film thickness is approximately half of the wire diameter.
Actual Coating Thickness Deviation of Stainless Steel Wire Rod Coaters at Different Slurry Solid Contents
This article analyzes the actual coating thickness deviation of stainless steel wire rod coaters under different slurry solid contents. The study finds that the solid content of the slurry affects its viscosity and flowability, leading to deviations in the actual coating thickness from the theoretical value.
The correct method for using a wet film thickness gauge.
The wet film thickness gauge is used to measure the thickness of uncured coatings. It determines the value by reading the scale through contact with the wet film using a toothed structure, which is crucial for controlling dry film thickness and estimating material usage.
Control of Wet Film Thickness—Field Operation Comparison Between Wheel Gauge and Comb Gauge
This article compares two tools for measuring wet film thickness: the wheel gauge and the comb gauge. When selecting a tool, factors such as coating characteristics, application environment, and precision requirements must be considered. Additionally, proper operation and environmental influences should be taken into account to ensure coating quality.