Manual Thin Film Coater

The manual thin-layer applicator controls coating thickness by adjusting the gap between the blade and the substrate, evenly spreading liquid materials onto flat substrates. It is used in laboratories for preparing coating samples, ink testing, and material surface treatment.
Selection
When selecting, consider matching the substrate size to the coating width, ensuring the coating thickness range covers experimental needs, the blade material is suitable for the sample characteristics, the ease of operation meets usage habits, and the structural stability ensures coating smoothness.

Terms

Instruments

The application width is more than 280mm, the thickness range of Spreader is 2um-1.1mm, and the manual drag is used to control the speed of Spreader to ensure the uniformity and accuracy of Spreader.

$ 6528.00

Using formed technology processing, wet film thickness 150 μ m, the total length of 610mm, surface without winding fine wire, to avoid loosening broken line, easy to clean, can be ultra-thin film Spreader.

$ 243.00

Using extrusion process and chrome plating surface, the wet film thickness can be as low as 1.5 μ m, and the groove design is wide to improve the Coating Weight, which solves the problem of traditional steel wire loosening and cleaning difficulties, and realizes stable ultra-thin Spreader.

$ 477.00

The wet film thickness can be as low as 1.5μm to achieve ultra-thin Spreader; the bottom of the groove is wider, and the Coating Weight is larger; the extrusion process is adopted to avoid the problem of loose wire and broken wire, and it is easy to clean.

$ 477.00

Travel 0-1.25 mm, measurement error +/- 1HAM, suitable for thin rubber samples with a thickness of 1.5mm or more. Sensitivity is high, and it needs to be used with a constant load measuring rack to ensure Precision.

$ 921.00

Specific weight design to reduce uneven manual pressure, suitable for 60mm long bar, stainless steel material with hard chrome Eletroplating, easy to clean and no risk of wire loosening, support ultra-thin film Spreader.

$ 109.00

Echo-echo technology implementation of 0.15mm ultra-thin part measurement, resolution of 0.001mm, can penetrate 0.5mm coating measurement substrate Film thickness, support sound speed calibrated and difference mode settings.

$ 1655.00

The Spin Coater is controlled by touch screen, the acceleration range is 100~ 4000rpm/s, and the speed can be automatically corrected by A/K selection. The motor torque is large and the operation is smooth, which is suitable for the assembly line process.

$ 2494.00

Using a formed pRoduction process, the film Film thickness is as thin as 4.6μm, the accuracy is up to 0.1 micron, and the effective Spreader width is 30cm. It can be used with an automatic Film Applicator and has the advantage of continuous wire.

$ 186.00

Linear dispersion surface is formed by cold extrusion processing technology, no risk of wire loosening, wet film thickness 50 μ m, can achieve ultra-thin film Spreader, smooth surface and easy to clean.

$ 267.00

Wet film thickness can be as low as 1.5μm, support ultra-thin Spreader; use extrusion process and chrome plating surface to reduce clogging and disconnection problems, groove design to optimize Coating Weight, adapt to a variety of substrate needs.

$ 477.00

Using formed pRoduction process, wet film thickness 0 μ m, film accuracy of 1 μ m, special groove structure to ensure uniform Spreader and easy to clean.

$ 120.00

Using oil Bath heating medium, Temperature range from room temperature to 200 ℃, temperature control accuracy +/- 0.5 ℃, equipped with sample clamping grid to ensure temperature stability, suitable for various film thermal cissing rate tests.

$ 1510.00

Spreader formed process ensures uniform, wet film thickness of only 1.5μm, to achieve ultra-thin film; stainless steel material is durable and easy to clean, suitable for precision Spreader applications.

$ 157.00

The paint film adhesion was measured by the circular trace method, the drawing diaMeter was 0~ 10.5mm, and the Working Travel was 80mm. The integrity of the paint film was evaluated according to seven grades, and the operation was simple and reliable.

$ 267.00

Articles

Sensitivity Enhancement of Dark Box UV Analyzers in Thin-Layer Chromatography Fluorescence Detection
This article explores how to enhance the sensitivity of dark box ultraviolet analyzers in fluorescence detection for thin-layer chromatography. Sensitivity is influenced by factors such as light source stability, wavelength accuracy, sample background, and ambient light.
Application of Two-Step Method with Pre-Coating and Fine-Coating in Eliminating Bubble Defects for Dual-Blade Coater
The dual-blade coater employs a two-step method of pre-coating and precision coating to eliminate bubble defects during the coating process. In the pre-coating stage, high shear force is applied to break the bubbles in the slurry, causing them to rupture and rise to the surface. The precision coating stage then precisely controls the coating thickness, removing any remaining bubbles to form a uniform wet film.
Key Points for Controlling Coating Longitudinal Uniformity with Manual Rod Coater Constant Speed Dragging Techniques
This article discusses how to control the longitudinal uniformity of the coating by dragging at a constant speed when using a manual wire rod coater. A constant-speed drag is crucial, as it directly determines the consistency of the wet film thickness.
Derivation and Validation of the Quantitative Relationship between Wire Diameter and Wet Film Thickness in Wire Wound Coating Bars
This paper investigates the relationship between the wire diameter in a wire-wound rod coater and the wet film thickness. Theoretically, under ideal conditions, the wet film thickness is approximately half of the wire diameter.
Actual Coating Thickness Deviation of Stainless Steel Wire Rod Coaters at Different Slurry Solid Contents
This article analyzes the actual coating thickness deviation of stainless steel wire rod coaters under different slurry solid contents. The study finds that the solid content of the slurry affects its viscosity and flowability, leading to deviations in the actual coating thickness from the theoretical value.
Coating film preparation techniques: comparison between wire-wound applicators and wet film preparators
This article compares two commonly used tools in laboratory coating film preparation: the wire rod coater and the wet film applicator.
Application of Wire Bar Coater in the Preparation of Coating, Ink, and Printing Samples
A wire-wound rod coater is a laboratory tool used for preparing uniform wet film coatings on flat substrates, widely applied in the production of samples in the coatings, inks, and printing industries.
The difference between a wire bar coater and a gap-type wet film applicator.
The wire-wound drawdown bar directly quantifies the coating through the gap between wires, making it suitable for thin coating preparation with high precision, particularly for low-viscosity fluids. In contrast, the gap-type wet film applicator indirectly controls film thickness through the groove depth, with the actual coating thickness significantly influenced by material properties, making it more suitable for high-viscosity coatings and thick film preparation.
The difference between a wire-wound rod coater and an extrusion coating rod
This article primarily compares the technical differences between wire-wound and extrusion coating rods. Although they are interchangeable in most scenarios, there are subtle variations in liquid loading capacity due to their distinct groove principles.
Wire rod Applicator: Principles, Applications, and Selection Guide - A Precision Coating Tool
This article provides a detailed introduction to the working principles of a Wire rod Applicator, including the mechanism by which it controls wet film thickness through the gap between stainless steel wires. It elaborates on its wide range of applications in fields such as coatings, inks, and lithium batteries, and summarizes its technical advantages, including precise control and ease of operation.