Dielectric Film Coater

The insulating film Coater applies an insulating coating uniformly onto the substrate surface through the coating head, which is then dried and cured in the baking tunnel to form an insulating layer. It is used for insulating protection of products such as electronic components and circuit boards to prevent current leakage or short circuits.
Selection
When selecting, consider matching the substrate width to the coating width, ensuring the coating thickness meets product specifications, and adjusting the drying temperature to suit the material properties. Pay attention to coating precision and uniformity, choose equipment with corrosion-resistant materials, and prioritize ease of operation, maintenance, and reliability.

Terms

Standards

Instruments

The Spin Coater is controlled by touch screen, the acceleration range is 100~ 4000rpm/s, and the speed can be automatically corrected by A/K selection. The motor torque is large and the operation is smooth, which is suitable for the assembly line process.

$ 2494.00

The application width can be adjusted freely, and the drawdown blade Coater can be adapted to meet different experimental testing needs and realize flexible film operation.

$ 154.00

Application width 500mm, wet film thickness 0.005-3mm adjustable, using servo drive and PLC control, with automatic tension and correction function, suitable for a variety of coils and Coating types.

$ 24279.00

Using scraping method to achieve 0.005-3mm wet film thickness, Spreader accuracy of +/- 5%, equipped with hot air circulation Oven and automatic constant tension control to ensure Spreader uniformity and Stability.

$ 40415.00

The four-sided design allows for the preparation of film thicknesses of 200μm, 400μm, 600μm, and 800μm. Made of stainless steel, it offers high coating precision, a compact size, and is suitable for various substrates and coatings with different pH levels.

$ 275.00

Adopting double roll extrusion method, Spreader Film thickness range 0.3-10 mm adjustable, accuracy up to +/- 0.05mm, equipped with handwheel adjustment and dial indicator display, dip plate is 304 stainless steel material.

$ 4108.00

Speed range 0~ 10000rpm, heating temperature up to 200 ℃, using touch screen preset uniform glue Linear dispersion, support diaMeter ≤ 8 inches substrate, simplify the operation process to improve the uniformity of film formation.

$ 6205.00

Speed range 0~ 10000rpm, heating temperature up to 200 ℃, using intelligent temperature control and touch screen preset uniform glue Linear dispersion, simplify the operation process and ensure film uniformity.

$ 6205.00

Adopt bar coating method, coating speed 1~ 300mm/s stepless speed regulation, film accuracy +/- 0.001mm, equipped with High Accuracy imported bar and Glass table, support application length and speed free adjustment, suitable for a variety of substrate film.

$ 1687.00

Spreader accuracy +/- 0.003mm, Spreader thickness range 0.001~ 10mm adjustable, with Vacuum chuck and heating function, support bar and drawdown blade two coating methods to ensure Spreader uniformity and repRoducibility.

$ 8465.00

Film accuracy up to 1μm, can scratch substrate thickness 4mm, coating speed 5~ 200mm/s adjustable, using Touchscreen control and stepless speed change, to ensure film conformity and ease of operation.

$ 3139.00

Adopting chip tray direct temperature control technology, the heat exchange speed is 1-3 seconds, the speed range is 100-3000 rpm, the acceleration is 100-3000 rpm, and it has 5-stage speed adjustment and 12 sets of parameter memory functions, suitable for a variety of process requirements.

$ 5883.00

Wire-wound design, film thickness 120 microns, total length 37.5cm, effective application width 25.5cm, stainless steel material to ensure durability and uniform Spreader.

$ 173.00

Using wire-wound design, groove is formed by precision winding stainless steel wire, precise control of wet film thickness up to 120μm, application width 365mm, to ensure uniform coating and repeability.

$ 183.00

Adopt precision motor to achieve 10000rpm Rotation speed, support 5 segments Linear dispersion preset, equipped with 7 inch touch screen to simplify operation, suitable for diaMeter ≤ 8 inch substrate, ensure uniform coating of film.

$ 2494.00

Articles

How to choose a laboratory coater? Which one should you buy: wire bar, scraper, or slot die?
This article introduces three methods for selecting laboratory coating machines: wire bar coating is suitable for low-viscosity coatings, offering low cost and simple operation; blade coating is ideal for medium-to-high viscosity slurries or those containing particles, with a wide range of film thickness control; slot-die coating provides the highest precision and is suitable for high-end applications such as electronic films.
Comparison of Coating Accuracy between Laboratory Blade Coater and Slot Die Coater
This article compares the coating precision of blade coaters and slot-die coaters in the laboratory. Blade coaters are suitable for thick coatings, with simple operation but relatively large uniformity errors; slot-die coaters offer higher precision and better uniformity for thin coatings. The choice of equipment depends on coating thickness and precision requirements.
Process optimization of heating coater in lithium battery electrode preparation
This article introduces process optimization methods for heating coaters in the preparation of lithium battery electrodes.
The Stripe Issue Caused by Tension Fluctuations in Roll-to-Roll Laboratory Coaters and Its Solutions
This paper analyzes the causes of and countermeasures for coating streaks resulting from tension fluctuations in roll-to-roll laboratory coaters.
Analysis of Common Defects in Laboratory Coating Machine Blade Coating and Adjustment Methods for Process Parameters
This article introduces common defects in the blade coating process of laboratory coaters, such as streaks, orange peel, bubbles, uneven thickness, and missed coating. It analyzes the causes of these issues, which are primarily related to material properties, operating parameters, and environmental factors.
Laboratory rod coater for submicron wet film preparation of photoresist.
This article introduces the process of using a laboratory bar coater to prepare submicron wet films of photoresist.
Application of Perovskite Coater in the Preparation of Intermediate Layers in Tandem Solar Cells
This article introduces the application of perovskite coating machines in the preparation of the intermediate layer of tandem solar cells.
Using a spray coater to achieve the preparation of functionally graded films.
This paper introduces a method for preparing functionally gradient films using a spray coating machine.
Application of Spray Coating Machines in the Encapsulation of Flexible Electronic Devices
This paper introduces the application of spray coating machines in the encapsulation of flexible electronic devices.
Roll-to-Roll Preparation of Perovskite Coaters for Flexible Perovskite Solar Cells
This article introduces the roll-to-roll fabrication method of flexible perovskite solar cells.
Operation Tips for Laboratory-Scale Hot Melt Adhesive Coating Machines
This article introduces the key operational points of a laboratory-scale hot melt adhesive coater. The equipment is primarily used in laboratories to apply hot melt adhesives uniformly onto substrates, supporting the research, development, and testing of adhesives.
Application of Continuous Coating Machine for Lithium Battery Electrode Preparation in Electrode R&D
The laboratory continuous coater is a key piece of equipment in lithium battery electrode research and development, used to simulate mass production coating processes. By precisely controlling parameters such as coating speed, thickness, and tension, it helps researchers optimize slurry formulations and coating procedures.
How to Coat High-Viscosity Slurry – Parameter Setting Tips for Blade Coaters
This article primarily discusses the parameter setting techniques for high-viscosity slurries on blade coaters. High-viscosity slurries exhibit characteristics such as shear thinning, so it is essential to leverage shear effects during coating to facilitate slurry spreading. After coating, the viscosity should recover quickly to prevent sagging.
Common Troubleshooting for Wire Bar Coater: Solving Issues of Streaking and Uneven Thickness
This article mainly introduces solutions to two common faults in the operation of the wire rod coater—coating streaks and uneven coating thickness.
Roll-to-roll coater enables continuous preparation of flexible electronic materials.
Roll-to-roll coating is a continuous production process that involves uniformly applying functional slurry onto a flexible substrate, followed by drying and curing to form a functional film.