Stainless Steel Wire Wound Coating Rod

The stainless steel wire-wound applicator transfers coating material through a metal rod wound with stainless steel wires, where the wire diameter determines the wet film thickness. It is used in laboratories to evenly apply liquid samples onto substrate surfaces, facilitating coating preparation and quality control for materials such as paper and films.
Selection
When selecting, consider the substrate type and surface characteristics, and match the coating width to the sample size. Determine the wire diameter specification based on the target wet film thickness; use a thicker wire diameter for high-viscosity coatings. The operation methods are divided into manual and mechanical fixation, and should be chosen according to experimental needs.

Terms

Instruments

The wire-wound structure enables coating with a 171.5-micron thick film, while the stainless steel material ensures corrosion resistance and long-term durability. The 9.52mm diaMeter Rod body, combined with 1.91mm steel wire, ensures operational stability.

$ 167.00

The wire-wound design allows for precise control of a 86.9-micron wet film thickness, utilizing durable stainless steel material, with a coating width of up to 300 milliMeters, making it suitable for high-precision coating preparation.

$ 167.00

The wire-wound design ensures uniform coating application, with a wet film thickness of 114.3 μm. Made of 303 stainless steel, it is durable and easy to clean. With a diaMeter of 9.52 mm and a total length of 400 mm, it is suitable for precise coating requirements.

$ 167.00

The wire-wound process ensures uniform coating application, with precise control of the wet film thickness at 57.2μm. The stainless steel material provides durability and easy-to-clean characteristics.

$ 167.00

The wire-wound process ensures uniform coating, with a precise wet film thickness control of 82.3μm. The stainless steel material is durable and easy to clean, and a coating width of 300mm is suitable for standard sample processing.

$ 167.00

A wet film of 148.6 μm can be prepared using a wire-wound process with a 1.65 mm wire diaMeter, ensuring accurate and durable coating while preventing wire breakage issues.

$ 167.00

Wire-wound structure, wet film thickness 4μm, diaMeter 12.7mm, total length 585mm, wire diaMeter 0.05mm, stainless steel material to ensure durability and precise coating control.

$ 212.00

The wire-wound structure is used to apply a uniform wet film of 105.2 microns. Made of 303 stainless steel for wear resistance, it is suitable for experiments with high-viscosity materials. It is easy to operate and provides consistent coating results.

$ 167.00

Utilizing a wire-wound process, with a wet film thickness of 91.4 μm, a coating width of 300 mm, and durable stainless steel construction, the wire diaMeter of 1.02 mm ensures uniform coating, making it suitable for various surface treatments.

$ 167.00

Wire-wound process, wet film thickness 6μm, application width 140mm, stainless steel material to ensure durability and accurate Spreader effect, suitable for preparing uniform film samples.

$ 157.00

Using wire-wound process, wet film thickness 12 μ m, application width 220mm, through precision winding stainless steel wire to form a uniform groove, to achieve precise and controllable Coating thickness.

$ 183.00

The wire-wound process can pRoduce a wet film thickness of 96 μm with a coating width of up to 300 mm, utilizing stainless steel material to ensure durability and precise coating control.

$ 167.00

Wire-wound design, wet film thickness 118.9μm, diaMeter 9.5mm, stainless steel material, wear resistance and corrosion resistance, suitable for preparing specific film thickness wet-film.

$ 167.00

Using wire-wound stainless steel wire structure, the film thickness is 100 microns, the total length is 375mm, and the application width is 255mm to ensure that the Spreader is uniform and firm, suitable for precision experimental operation.

$ 173.00

Coating thickness is controlled by wire-wound structure, wet film thickness reaches 100μm, application width 420mm, uniform groove is formed by precision stainless steel wire winding to achieve repeability Spreader effect.

$ 199.00

Articles

Key Points for Controlling Coating Longitudinal Uniformity with Manual Rod Coater Constant Speed Dragging Techniques
This article discusses how to control the longitudinal uniformity of the coating by dragging at a constant speed when using a manual wire rod coater. A constant-speed drag is crucial, as it directly determines the consistency of the wet film thickness.
Derivation and Validation of the Quantitative Relationship between Wire Diameter and Wet Film Thickness in Wire Wound Coating Bars
This paper investigates the relationship between the wire diameter in a wire-wound rod coater and the wet film thickness. Theoretically, under ideal conditions, the wet film thickness is approximately half of the wire diameter.
Actual Coating Thickness Deviation of Stainless Steel Wire Rod Coaters at Different Slurry Solid Contents
This article analyzes the actual coating thickness deviation of stainless steel wire rod coaters under different slurry solid contents. The study finds that the solid content of the slurry affects its viscosity and flowability, leading to deviations in the actual coating thickness from the theoretical value.
Coating film preparation techniques: comparison between wire-wound applicators and wet film preparators
This article compares two commonly used tools in laboratory coating film preparation: the wire rod coater and the wet film applicator.
Application of Wire Bar Coater in the Preparation of Coating, Ink, and Printing Samples
A wire-wound rod coater is a laboratory tool used for preparing uniform wet film coatings on flat substrates, widely applied in the production of samples in the coatings, inks, and printing industries.
The difference between a wire bar coater and a gap-type wet film applicator.
The wire-wound drawdown bar directly quantifies the coating through the gap between wires, making it suitable for thin coating preparation with high precision, particularly for low-viscosity fluids. In contrast, the gap-type wet film applicator indirectly controls film thickness through the groove depth, with the actual coating thickness significantly influenced by material properties, making it more suitable for high-viscosity coatings and thick film preparation.
The difference between a wire-wound rod coater and an extrusion coating rod
This article primarily compares the technical differences between wire-wound and extrusion coating rods. Although they are interchangeable in most scenarios, there are subtle variations in liquid loading capacity due to their distinct groove principles.
Wire rod Applicator: Principles, Applications, and Selection Guide - A Precision Coating Tool
This article provides a detailed introduction to the working principles of a Wire rod Applicator, including the mechanism by which it controls wet film thickness through the gap between stainless steel wires. It elaborates on its wide range of applications in fields such as coatings, inks, and lithium batteries, and summarizes its technical advantages, including precise control and ease of operation.