Diaphragm handheld wire Rod

The diaphragm hand-held wire rod, in conjunction with an elastic diaphragm, evenly applies liquid samples onto the substrate surface through manual operation, enabling rapid testing of film thickness and leveling performance in industries such as coatings and inks.
Selection
When selecting, consider matching the substrate type with the rod diameter, determine the wire diameter specification based on the required wet film thickness, check the corrosion resistance of the diaphragm material, and ensure that the handheld structure is ergonomic for operation.

Terms

Standards

Instruments

Wet film thickness 22.9 microns, diaMeter 9.52 mm, the forming Rod uses an extrusion process to process continuous grooves, with no wire breakage and easy cleaning; the wire-wound Rod is based on the traditional principle, and there are differences in coating amount.

$ 167.00

With bar and Drawdown blade two Spreader mode, using clamshell Drawdown blade head and new bar Installation method, easy to clean. Spreader speed and length can be freely adjusted, film thickness control accuracy is high, suitable for Glass, cardboard and other substrates.

$ 2978.00

Using wire-wound stainless steel wire structure, the film thickness is 100 microns, the total length is 375mm, and the application width is 255mm to ensure that the Spreader is uniform and firm, suitable for precision experimental operation.

$ 173.00

The wire-wound structure enables coating with a 171.5-micron thick film, while the stainless steel material ensures corrosion resistance and long-term durability. The 9.52mm diaMeter Rod body, combined with 1.91mm steel wire, ensures operational stability.

$ 167.00

Wire-wound structure ensures 0.1 micron High Accuracy, wet film thickness 50.3 μm, stainless steel material is durable and easy to clean, and the wide-Rod Film Applicator achieves uniform coating.

$ 160.00

With imported corrosion-resistant rubber diaphragm, the ultimate pressure reaches 0.085MPa, the pumping speed is 30L/min, and the noise is lower than 50dB. It can operate continuously and stably for 24 hours without lubricating oil.

$ 314.00

A groove control film is formed on the smooth Rod body by extrusion process. The wear-resistant stainless steel material is not easy to break the wire and is easy to clean. The wet film thickness is 105.2 μ m and the application width is 300mm.

$ 167.00

Using 180 * 480mm size, with wire Rod or Film Applicator scraping ink, is conducive to the film flat and effective, improve film mass.

$ 122.00

With imported corrosion-resistant rubber diaphragm, the pumping speed can reach 30L/min and the noise is lower than 50dB, which can operate continuously and stably in the oil-free state and is easy to maintain.

$ 391.00

Support bar and Drawdown blade double coating method, suitable for high, medium and low viscosity materials; coating speed 1~ 300mm/s stepless adjustable, Blade Coating accuracy +/- 3μm; equipped with innovative clamshell magnetic Drawdown blade and simple bar installation, easy to clean and load; Heating and Vacuum chuck function to improve Spreader mass.

$ 10562.00

Drawdown blade and bar two coating methods, support speed and length adjustment, high film thickness control accuracy, and with Vacuum chuck function, easy to handle soft substrate, easy to clean.

$ 7496.00

Wire-wound design wet film thickness 11.4μm, wire diaMeter Φ 0.13mm, not easy to block and easy to clean, suitable for a variety of substrates, to achieve uniform Spreader and flexible thickness adjustment.

$ 525.00

Using PTFE pump head and composite diaphragm, strong corrosion resistance, maximum Flow rate 35L/min, Ultimate vacuum degree 15-20mbar, no pollution and maintenance, low noise operation stability.

$ 1085.00

Spreader speed 5~ 180mm/s stepless speed, wire Rod Spreader accuracy of +/- 0.001mm, standard High Accuracy imported wire Rod, support a variety of customized functions to meet different application needs.

$ 2655.00

Wire-wound design wet film thickness 9.1 μ m, steel wire diaMeter Φ 0.10mm, chrome-plated surface is easy to clean and prolong life, suitable for a variety of substrates, Spreader uniform and flexible.

$ 525.00

Articles

Application of Automatic Coating Machines in the Preparation of Ceramic Coatings for Lithium-Ion Battery Separators
This article discusses the application of automatic film coating machines in the preparation of ceramic coatings for lithium battery separators. Traditional manual coating methods often result in uneven coatings, which can adversely affect battery performance.
The wire bar coater with heating and vacuum adsorption is used for the preparation of perovskite solar cell layers.
This article introduces a new technique for preparing the light-absorbing layer of perovskite solar cells: a wire-bar coater with heating and vacuum adsorption capabilities.
Application of Automatic Coating Machines in the Preparation of Ceramic Coatings for Lithium Battery Separators
This article introduces the application of automatic coating machines in the preparation of ceramic coatings for lithium battery separators. Traditional
Controllable Coating of Composite Separator Coatings for Lithium Metal Batteries
This article primarily explores the controllable coating technology for composite separator coatings in lithium metal batteries.
Key Points for Controlling Coating Longitudinal Uniformity with Manual Rod Coater Constant Speed Dragging Techniques
This article discusses how to control the longitudinal uniformity of the coating by dragging at a constant speed when using a manual wire rod coater. A constant-speed drag is crucial, as it directly determines the consistency of the wet film thickness.
Derivation and Validation of the Quantitative Relationship between Wire Diameter and Wet Film Thickness in Wire Wound Coating Bars
This paper investigates the relationship between the wire diameter in a wire-wound rod coater and the wet film thickness. Theoretically, under ideal conditions, the wet film thickness is approximately half of the wire diameter.
Actual Coating Thickness Deviation of Stainless Steel Wire Rod Coaters at Different Slurry Solid Contents
This article analyzes the actual coating thickness deviation of stainless steel wire rod coaters under different slurry solid contents. The study finds that the solid content of the slurry affects its viscosity and flowability, leading to deviations in the actual coating thickness from the theoretical value.
Coating film preparation techniques: comparison between wire-wound applicators and wet film preparators
This article compares two commonly used tools in laboratory coating film preparation: the wire rod coater and the wet film applicator.
The laboratory coating machine easily coats various aqueous and oily slurries.
The laboratory film applicator is a precision instrument used to prepare uniform coatings on substrates, primarily operating on the principle of a blade or wire-wound rod. It allows adjustment of parameters such as speed and pressure to control coating thickness.
Application of Tensile Testing Machines in the Tensile Strength Testing of Lithium Battery Separators.
This article introduces the application of tensile testing machines in measuring the tensile strength of lithium battery separators. The tensile strength of the separator is a key indicator for evaluating its mechanical properties, directly affecting the safety and reliability of the battery.
How to achieve high uniformity in silver nanowire transparent conductive films through wire rod coating
This article introduces how to prepare uniform silver nanowire transparent conductive films using the wire rod coating technique. These films, which use silver nanowires as the conductive material, exhibit high transparency and conductivity, making them suitable for applications such as touch panels.
Common Troubleshooting for Wire Bar Coater: Solving Issues of Streaking and Uneven Thickness
This article mainly introduces solutions to two common faults in the operation of the wire rod coater—coating streaks and uneven coating thickness.
Blade Coating VS Wire Rod Coating: The Precision Battle and Selection Guide in the Lab
Blade coating and wire bar coating are two commonly used physical coating methods in laboratories. When selecting between them, factors such as material properties, target thickness, and experimental conditions must be considered. Both methods have their own advantages and can be flexibly chosen or used to validate each other based on specific requirements.
Application of Wire Bar Coater in the Preparation of Coating, Ink, and Printing Samples
A wire-wound rod coater is a laboratory tool used for preparing uniform wet film coatings on flat substrates, widely applied in the production of samples in the coatings, inks, and printing industries.
The working principle of laboratory wire rod coaters and methods for controlling coating thickness
The laboratory wire rod coater is a precision instrument used to prepare uniform, thickness-controllable wet film coatings on substrate surfaces. Its core components include a coating rod, a flat coating platform, clamps for securing the substrate, and a mechanical system that drives the coating rod to move at a constant speed.