Optical Hard Coat Film Coating Machine

The optical hardening film Coater applies liquid hardener evenly onto the substrate surface through precision rollers, forming a protective layer after ultraviolet curing. It is used to enhance the surface hardness and wear resistance of materials such as plastic films and display screens, preventing scratches while maintaining light transmittance.
Selection
When selecting, it is necessary to match the material width with the coating speed, consider the curing method and energy consumption, check the coating accuracy and thickness control, evaluate the equipment maintenance cycle and accessory supply, and make a comprehensive judgment based on the production environment space and budget constraints.

Terms

Standards

Instruments

Hard stainless steel material acid and alkali erosion, can be prepared 100/150/200/250μm four thickness wet-film, the operation of the conversion angle can switch the thickness, application width 80mm.

$ 186.00

Hard stainless steel material corrosion resistance, can be prepared four different thickness wet-film, application width 80mm, operation only need to change the angle can quickly switch film thickness.

$ 186.00

Using diffuse transmission optical path design, optical density Measurement range 0.00-6 OD, light transmitance accuracy +/- 2%, can simultaneously measure light transmitance, absolute optical density, relative optical density and Dot area ratio.

$ 673.00

Using formed pRoduction process, wet film thickness 17 μ m, film accuracy 0.5 μ m. 304 stainless steel material ensures durability, matching handle makes Spreader force uniform, no pressure operation to improve Spreader mass.

$ 157.00

Using the formed pRoduction process, Coating Weight is about twice that of the wire-wound coating Rod, wet film thickness is 13μm, film accuracy reaches 0.5 μm, and the material is 304 stainless steel.

$ 120.00

Adopting 6 cutter face circumference multi-face cutter tooth design, the service life is significantly extended; the number of cutter teeth is 11, and the spacing is 2mm, which is suitable for hard substrate testing in the range of 60-120μm film thickness.

$ 186.00

Formed design Coating Weight is about twice the wide-wound drawdown bar, wet film thickness 13μm, film accuracy of 0.5 micron, 304 stainless steel material to ensure durability.

$ 157.00

Using a wire-wound coating process, with a wet film thickness of 32.0 μm and a coating width of 300 mm, it is suitable for substrates prone to curling and convexity, enabling uniform wet film coating, with a wire diaMeter of 0.36 mm.

$ 167.00

The 4-sided design can provide four different film thicknesses, the application width is 160mm, and the hard stainless steel material is resistant to corrosion.

$ 283.00

Suitable for medium hard resilience, rubber or microporous materials, Measurement range 0-100HE, more suitable for thinner or curved samples, can be used with handheld or supporting bench.

$ 183.00

Equipment integrated bar and Drawdown blade two coating methods, coating speed 1~ 300mm/s stepless adjustment, thickness accuracy of +/- 0.001mm. Using linear motor drive and hard aluminum alloy coating table, support heating function Temperature Uniformity +/- 1 ℃, meet the needs of various films.

$ 3623.00

Made of hard stainless steel with good corrosion resistance, it provides 700μm fixed wet film thickness and 100mm application width to ensure that the Spreader is uniform and flat, suitable for leveling testing.

$ 146.00

Adopt clamshell type Blade Coating head design, easy to clean; coating speed 1~ 300mm/s stepless speed regulation, Spreader accuracy up to +/- 0.003mm, to meet the laboratory High Accuracy film needs.

$ 2978.00

Spreader 13 micron wet film thickness, application width up to 300mm, 304 stainless steel for durability and precise coating control.

$ 178.00

The formed pRoduction process ensures uniform film, provides 47 micron accurate wet film thickness, 304 stainless steel material is durable and easy to clean, suitable for a variety of Coating sample prepative.

$ 120.00

Articles

How to choose a laboratory coater? Which one should you buy: wire bar, scraper, or slot die?
This article introduces three methods for selecting laboratory coating machines: wire bar coating is suitable for low-viscosity coatings, offering low cost and simple operation; blade coating is ideal for medium-to-high viscosity slurries or those containing particles, with a wide range of film thickness control; slot-die coating provides the highest precision and is suitable for high-end applications such as electronic films.
Comparison of Coating Accuracy between Laboratory Blade Coater and Slot Die Coater
This article compares the coating precision of blade coaters and slot-die coaters in the laboratory. Blade coaters are suitable for thick coatings, with simple operation but relatively large uniformity errors; slot-die coaters offer higher precision and better uniformity for thin coatings. The choice of equipment depends on coating thickness and precision requirements.
Process optimization of heating coater in lithium battery electrode preparation
This article introduces process optimization methods for heating coaters in the preparation of lithium battery electrodes.
The Stripe Issue Caused by Tension Fluctuations in Roll-to-Roll Laboratory Coaters and Its Solutions
This paper analyzes the causes of and countermeasures for coating streaks resulting from tension fluctuations in roll-to-roll laboratory coaters.
Analysis of Common Defects in Laboratory Coating Machine Blade Coating and Adjustment Methods for Process Parameters
This article introduces common defects in the blade coating process of laboratory coaters, such as streaks, orange peel, bubbles, uneven thickness, and missed coating. It analyzes the causes of these issues, which are primarily related to material properties, operating parameters, and environmental factors.
Laboratory rod coater for submicron wet film preparation of photoresist.
This article introduces the process of using a laboratory bar coater to prepare submicron wet films of photoresist.
Application of Perovskite Coater in the Preparation of Intermediate Layers in Tandem Solar Cells
This article introduces the application of perovskite coating machines in the preparation of the intermediate layer of tandem solar cells.
Using a spray coater to achieve the preparation of functionally graded films.
This paper introduces a method for preparing functionally gradient films using a spray coating machine.
Application of Spray Coating Machines in the Encapsulation of Flexible Electronic Devices
This paper introduces the application of spray coating machines in the encapsulation of flexible electronic devices.
Roll-to-Roll Preparation of Perovskite Coaters for Flexible Perovskite Solar Cells
This article introduces the roll-to-roll fabrication method of flexible perovskite solar cells.
Operation Tips for Laboratory-Scale Hot Melt Adhesive Coating Machines
This article introduces the key operational points of a laboratory-scale hot melt adhesive coater. The equipment is primarily used in laboratories to apply hot melt adhesives uniformly onto substrates, supporting the research, development, and testing of adhesives.
Application of Continuous Coating Machine for Lithium Battery Electrode Preparation in Electrode R&D
The laboratory continuous coater is a key piece of equipment in lithium battery electrode research and development, used to simulate mass production coating processes. By precisely controlling parameters such as coating speed, thickness, and tension, it helps researchers optimize slurry formulations and coating procedures.
How to Coat High-Viscosity Slurry – Parameter Setting Tips for Blade Coaters
This article primarily discusses the parameter setting techniques for high-viscosity slurries on blade coaters. High-viscosity slurries exhibit characteristics such as shear thinning, so it is essential to leverage shear effects during coating to facilitate slurry spreading. After coating, the viscosity should recover quickly to prevent sagging.
Common Troubleshooting for Wire Bar Coater: Solving Issues of Streaking and Uneven Thickness
This article mainly introduces solutions to two common faults in the operation of the wire rod coater—coating streaks and uneven coating thickness.
Roll-to-roll coater enables continuous preparation of flexible electronic materials.
Roll-to-roll coating is a continuous production process that involves uniformly applying functional slurry onto a flexible substrate, followed by drying and curing to form a functional film.