Dual-base film thickness Gauge

The dual-base film thickness gauge uses X-rays or beta rays to penetrate the material and calculates the total thickness of the substrate and coating based on the attenuation of the rays. It is used for real-time monitoring of coating and layer thickness in coil production, ensuring uniform thickness for films and metal strips.
Selection
When selecting, consider matching the material type with the radiation source: X-rays are suitable for metal substrates, while beta rays are suitable for plastic films. Choose the number of probes based on the production line width, and determine the measurement frequency in accordance with production speed requirements. The system should also feature temperature drift compensation to adapt to the workshop environment.

Terms

Standards

Instruments

Using magnetic Induction and eddy Current dual principle, measurement range 0-2000μm, accuracy +/- 3%, equipped with ruby probe wear and corrosion resistance, support automatic identification of iron-based and non-iron-based materials, no need to calibrate easy to operate.

$ 175.00

In line with ISO2808-1974 standard, the range is 0~ 150μm, the accuracy is not more than 5μm, can measure the wet film thickness and estimate dry-film thickness, suitable for laboratory and pRoduction control.

$ 127.00

Measurement range 0-1000 microns with dual-function Probe design, wear-resistant Ruby Probe and V-groove structure, support for automatic substrate identification and zero point Adjustment.

$ 841.00

Using magnetic eddy current dual-use principle, Measurement range 0~ 1250 microns, accuracy +/- (1% -3%) H + 1.5μm, with continuous and single Measurement mode, support Data storage and statistical functions, Probe Sensitivity is high, suitable for a variety of matrix materials.

$ 428.00

In line with ISO2808 standard, the range is 0~ 500μm, the accuracy is not more than 5μm, can measure the wet film thickness and estimate dry-film thickness, suitable for laboratory and pRoduction site.

$ 127.00

Maximum load of 0.5KN, designed for fixed Force Gauge displays, provides reliable clamping force, suitable for a variety of test scenarios, ensuring measurement Stability.

$ 369.00

Made of stainless steel, the thickness is only 1.5mm, the range is 20~ 200μm, Division 20μm, the card design is convenient for quick measurement of wet-film Coating thickness on site.

$ 119.00

Built-in Probe integrated structure design, Measurement range 0~ 1250μm, resolution 1μm, can automatically identify the base material, support the minimum Φ 10mm measurement surface and convex 1.5mm radius of curvature measurement.

$ 243.00

The three-wheel structure design is adopted, and the center wheel contacts the film directly for reading. The measuring range is 0-500 μm and the indexing is 25 μm. It can perform nondestructive thickness measurement on plane and curved surface.

$ 186.00

Dual Measurement principle, support magnetic Induction and eddy current method, Measurement accuracy +/- 3%, with single and continuous two Measurement mode, automatic identification of matrix material and memory calibrated value.

$ 344.00

Roller type design, range 0~ 500μm, stainless steel material to ensure durability, suitable for on-site rapid measurement wet film thickness, in line with a number of execution standards.

$ 146.00

Using alloy integrated Probe and 32-bit processing chip, support magnetic Induction and eddy Current dual principle, measurement range of 3000 μm, error +/- 3%, with automatic substrate identification and 2000 sets of data storage, easy to operate and good repeability.

$ 267.00

Provide an additional one-year warranty period, which is applicable to Coating thickness Gauge pRoducts. It needs to be purchased simultaneously when purchasing the equipment and is not sold separately.

$ 122.00

Using magnetic Induction and eddy Current Dual Measurement principle, Measurement range 0-1250μm, error +/- 3%, with automatic identification matrix material function and large Probe design to ensure measurement Stability and accuracy.

$ 401.00

Using magnetic Induction and eddy Current dual principle, Measurement range 0-1500μm, resolution 0.1μm, Probe wear-resistant more than 500,000 times, support galvanized Grammage and thickness switching display, suitable for various metal matrix detection.

$ 319.00

Articles

Ultrasonic Thickness Gauge Selection: Technical Considerations for Probe Configuration and Measurement Modes
This article primarily introduces the technical factors to consider when selecting an ultrasonic thickness gauge. In terms of probe configuration, the frequency affects both resolution and penetration depth, while crystal size determines adaptability to curvature and surface conditions. Dual-element probes offer a smaller dead zone compared to single-element probes, and delay-line probes are suitable for thin-wall and high-temperature applications.
Mechanical thickness gauge for measuring film thickness uniformity.
The mechanical thickness gauge assesses the uniformity of film thickness through contact measurement. During measurement, the probe contacts the sample under standard pressure, converting displacement into a thickness reading.
Selection of Coating Thickness Gauges Using Magnetic and Eddy Current Methods on Different Substrates
This article introduces two main methods for coating thickness gauges: the magnetic method and the eddy current method. When choosing a method, the key is to determine it based on the electromagnetic properties of the substrate.
Application of Coating Thickness Gauges in Electroplating Thickness Detection
Coating thickness gauges are used to measure the thickness of electroplated layers, primarily employing the electromagnetic induction method for measuring non-magnetic coatings on magnetic substrates, or the eddy current method for measuring insulating coatings on non-magnetic metal substrates.
Coulometric thickness gauge measures the sealing quality of anodic oxide films.
This article introduces a method for assessing the sealing quality of anodic oxide films using a coulometric thickness tester. The sealing quality affects the corrosion resistance and wear resistance of the oxide film. Based on electrochemical principles, the coulometric thickness tester evaluates the sealing effectiveness by measuring the electric charge required to dissolve the oxide film, providing objective and repeatable results.
Ultrasonic thickness gauge for detecting thick coatings and composite coatings.
Ultrasonic thickness gauges measure coating thickness using the principle of ultrasonic pulse reflection, calculating the result based on the propagation time of sound waves in the material and the speed of sound. When detecting thick coatings and composite coatings, challenges such as acoustic attenuation of the material, unknown sound speed, and signal recognition at multi-layer interfaces must be addressed.
Eddy current thickness gauge measures metal coatings on non-conductive substrates.
The eddy current thickness gauge utilizes the principle of electromagnetic induction, generating an alternating magnetic field through the probe coil to induce eddy currents in the metal coating, thereby measuring thickness based on changes in coil impedance.
Coulometric Method Coating Thickness Gauge for Non-Destructive Measurement of Precious Metal Coatings
The coulometric coating thickness gauge measures the thickness by calculating the amount of electricity required to dissolve the precious metal coating through the principle of electrolytic dissolution. This method is non-destructive to the overall sample, only forming tiny electrolytic spots.
Comparison of Dual-Principle Instruments: Magnetic Induction vs. Eddy Current for Coating Thickness Measurement
This article compares the principles of two coating thickness gauges. The choice of method depends on the substrate material: magnetic induction is used for magnetic metals, while eddy current is applied for non-magnetic metals.
Application of Electrolytic Thickness Tester in Quality Control of Precision Electroplating Layers
The electrolytic thickness gauge measures coating thickness through the principle of electrochemical dissolution, calculating based on Faraday's law, offering high accuracy and independence from calibration.
Ultrasonic Thickness Gauge Measures the Thickness of Flexible Packaging Materials
This article introduces the principles, technical points, and operational procedures for measuring the thickness of flexible packaging materials using an ultrasonic thickness gauge. It is based on the principle of ultrasonic pulse reflection, which calculates thickness by measuring the propagation time of sound waves through the material.
Eddy current thickness gauge detects coatings on non-ferrous metals.
The eddy current thickness gauge operates on the principle of electromagnetic induction, generating an alternating magnetic field through the probe coil, which induces eddy currents on the surface of non-ferrous metal substrates.
Magnetic thickness gauge measures the thickness of coatings on steel surfaces.
Magnetic thickness gauges are used to measure the thickness of non-magnetic coatings on ferromagnetic substrates such as steel, based on the principles of magnetic induction or changes in magnetic attraction. Prior to use, calibration should be performed according to relevant standards, and attention should be paid to factors such as substrate characteristics, workpiece shape, and surface conditions that may affect the measurements.
The principle of measuring dry film thickness with a coating thickness gauge
Coating thickness gauges measure dry film thickness through non-destructive methods, with commonly used principles including electromagnetic induction, eddy current, and ultrasonic methods.
Standard Operating Procedure for Zero Calibration and Substrate Calibration of Coating Thickness Gauges
This article introduces two key calibration methods for coating thickness gauges: zero-point calibration and substrate calibration. During operation, it is important to ensure that the probe is perpendicular, pressure is applied evenly, and regular calibration and recording are maintained. These steps effectively enhance measurement accuracy and meet industry standard requirements.