Manual Coating Scraper

The manual drawdown Coater forms a uniform wet film by evenly scraping a blade across the substrate. It is used for controlling the thickness of coatings and inks, as well as for film formation testing. It is suitable for laboratory sample preparation and quality comparison.
Selection
When selecting, consider the compatibility of the substrate type and size with the width of the applicator. Determine the blade gap based on the desired wet film thickness. Choose a four-groove or adjustable structure according to the testing standards, and pay attention to the wear resistance of the stainless steel material.

Terms

Standards

Instruments

A wet film with a film thickness of 50~ 675 μ m was prepared by using a coating scraper, and the sag property was observed when placed vertically. The maximum thickness without sag was expressed, which was suitable for Paints testing.

$ 411.00

The kit can realize automatic grinding fineness Gauge operation, improve test Repeatability, suitable for standard scraper fineness Meter supporting use, simplify the experimental process.

$ 1623.00

The multi-groove coating scraper can scrape 10 wet-films of different thicknesses at one time, the thickness difference of adjacent films is 25um, and the wide film thickness range of 50-675um is supported. It is convenient to visually observe the sag situation by placing the test plate vertically.

$ 315.00

Using the formed pRoduction process, the wet film thickness is 6 microns, the accuracy is 0.5 microns, the cleaning is convenient and there is no worry of broken wire, to ensure the precision and durability of the coating prepative.

$ 120.00

Adopt high-quality alloy steel scraper, Hardness and wear resistance and corrosion resistance; Magnetic suction design for quick replacement and cleaning; Film Film thickness 0~ 4500 μ m free adjustment, resolution up to 10 μ m, error only +/- 2 μ m.

$ 291.00

Adopt removable scraper for easy cleaning and replacement, with bracket design to improve running Stability; Spreader accuracy of +/- 0.003mm, Film thickness range of 0~ 10mm adjustable, effective Spreader area of 400 * 300mm, through stepless speed control to ensure uniform Spreader.

$ 2333.00

High-quality alloy steel scraper, Hardness and wear resistance and corrosion resistance, Film thickness adjustment range 0-4500 μ m, magnetic suction design for quick replacement and cleaning, differential head accuracy of +/- 2 μ m to ensure uniform and stable film.

$ 251.00

Spreader width 250mm, wet film thickness adjustment range 0-4500μm, scraper error +/- 2μm, High Accuracy Differential Head Control to meet the needs of various materials Moulding.

$ 340.00

High-quality alloy steel scraper accuracy of +/- 2μm, magnetic suction design for easy cleaning and replacement, Film thickness adjustment range of 0-4500μm to meet the needs of different materials Moulding, acid and alkali corrosion bracket to ensure long-term stable use.

$ 315.00

Using removable scraper and vacuum adsorption system, Spreader accuracy +/- 0.003mm, Spreader rate 5~ 180mm/s, heating temperature up to 180 ℃, improve film Stability and uniformity.

$ 7496.00

Wire-wound design, film thickness 120 microns, total length 37.5cm, effective application width 25.5cm, stainless steel material to ensure durability and uniform Spreader.

$ 173.00

Adopting manual sprocket drive structure, Working Travel ≥ 80mm, equipped with four weight combinations, accurate drawing is achieved through replaceable 808 stylus, and different diaMeter graphics are supported.

$ 325.00

The extrusion production process ensures uniform coating, with a wet film thickness of 60μm meeting the demands of precise experiments. The 304 stainless steel material is durable and easy to clean, making it suitable for diverse coating performance tests.

$ 178.00

Equipped with 0.5/0 7/1.0 mm three thickness die frame, using baseplate fixed structure to ensure film uniformity, metal drawdown blade design to meet long-term use needs.

$ 157.00

Effective Spreader width 300mm, suitable for all kinds of scraper type Film Applicators, to ensure the uniformity of Spreader, improve the film accuracy and conformity in the experiment or pRoduction.

$ 235.00

Articles

Application of Linear Abrasion Tester in Testing Scratch Resistance of Printing Ink Coatings on Packaging
This article introduces the principle, method, and application of the linear abrasion tester in testing the scratch resistance of packaging printing ink coatings.
Laboratory rod coater for submicron wet film preparation of photoresist.
This article introduces the process of using a laboratory bar coater to prepare submicron wet films of photoresist.
Standard ink film preparation with a blade coater before tack testing of offset printing inks.
This article introduces the method of preparing a standard ink film using a blade coater before testing the tackiness of offset printing inks. It explains the principle of controlling ink film thickness by adjusting the blade gap and details the operational steps from securing the substrate and applying the ink to completing the coating process.
Study on the Dispersion Uniformity of Blade Coating Machines in High-Load Electrode Slurry Coating
This article investigates how to optimize the dispersion uniformity of coatings by adjusting process parameters when using a blade coater to handle high-load electrode slurries.
The wire bar coater with heating and vacuum adsorption is used for the preparation of perovskite solar cell layers.
This article introduces a new technique for preparing the light-absorbing layer of perovskite solar cells: a wire-bar coater with heating and vacuum adsorption capabilities.
Heating and blade coating of gel electrolyte films for zinc-ion batteries.
This article introduces the heating doctor-blade coating method for preparing gel electrolyte films in zinc-ion batteries. The method involves spreading a slurry onto a substrate using a doctor blade, followed by heating to evaporate the solvent and form a film.
Blade-coating preparation of hole transport layers for perovskite solar cells.
This article introduces the method of preparing the hole transport layer for perovskite solar cells using the doctor-blade coating technique. The doctor-blade coating method involves spreading the solution evenly on the substrate with a blade to form a thin film, making it suitable for large-scale production.
Preparation of composite films by coating mechanism for electrical performance experimental characterization
This article introduces the method of preparing composite films using a film coating machine and testing their electrical properties. The film coating machine evenly spreads the slurry with a blade, controlling thickness and uniformity. The preparation process includes raw material preparation, substrate treatment, coating, and curing.
Heating coating machine is used for the doctor-blade coating of gel electrolyte films in zinc-ion batteries.
This article introduces the blade coating process for preparing gel electrolyte films for zinc-ion batteries using a heated coating mechanism. By controlling parameters such as temperature, coating speed, and gap height, this method enables the fabrication of films with uniform thickness and smooth surfaces.
The polymer film is formed by blade coating on a glass substrate using a film applicator.
This article introduces the technique of using a film applicator to doctor-blade polymer films onto glass substrates.
Wet film applicator for applying color paint to a specified wet film thickness.
A wet film applicator is a laboratory tool used to apply a predetermined thickness of wet paint film onto a flat substrate, providing the foundation for subsequent dry film performance testing.
Operating Specifications and Result Interpretation of Paint Fineness Gauges
The fineness gauge is used to measure the dispersion of particles in paint. During operation, the sample should be applied to the groove under standard conditions, and a scraper is used to spread it evenly to form a wet film. The particle visibility is then observed under appropriate lighting, and the fineness value is read from the corresponding scale.
The pendulum hardness tester tests the scratch resistance limit of varnish.
The pendulum hardness tester measures the hardness of varnish by observing the attenuation of the pendulum's swing on the coating surface, with faster attenuation indicating a softer coating. The scratch resistance of varnish depends not only on hardness but also on elasticity and toughness. Hardness testing sets the basic threshold for scratch resistance.
Application of Two-Step Method with Pre-Coating and Fine-Coating in Eliminating Bubble Defects for Dual-Blade Coater
The dual-blade coater employs a two-step method of pre-coating and precision coating to eliminate bubble defects during the coating process. In the pre-coating stage, high shear force is applied to break the bubbles in the slurry, causing them to rupture and rise to the surface. The precision coating stage then precisely controls the coating thickness, removing any remaining bubbles to form a uniform wet film.
Experimental Verification of Stroke Accuracy on Coating Thickness Repeatability for Desktop Automatic Film Applicators.
This article investigates the influence of the stroke accuracy of a desktop automatic coating machine on the repeatability of coating thickness. The experiment monitored the blade position deviation using high-precision sensors and measured the coating thickness, revealing that smaller stroke deviations lead to better repeatability in coating thickness.