Wire-wound Adhesive Applicator

The wire-wound bar Coater rolls on the substrate surface by means of a metal rod wound with stainless steel wires, where the gaps between the wires control the amount of coating transferred, forming a uniform wet film. It is used in laboratories to simulate the scraping coating process and test properties such as the leveling and hiding power of coatings.
Selection
When selecting, consider matching the substrate roughness with the wire diameter specifications. The viscosity of the coating determines the winding gap density, and the experimental area corresponds to the handle length. A wire diameter of 0.1-0.3 mm is suitable for varnish, while 0.5-1.2 mm is used for colored paint. Stainless steel material is resistant to solvent corrosion.

Terms

Instruments

Wire-wound structure ensures 0.1 micron High Accuracy, wet film thickness 50.3 μm, stainless steel material is durable and easy to clean, and the wide-Rod Film Applicator achieves uniform coating.

$ 160.00

Wire-wound design wet film thickness 9.1 μ m, steel wire diaMeter Φ 0.10mm, chrome-plated surface is easy to clean and prolong life, suitable for a variety of substrates, Spreader uniform and flexible.

$ 525.00

Wire-wound design, wet film thickness of 102.9μm, wire diaMeter Φ 1.14mm, effective application width 1500mm, not easy to block and easy to clean, suitable for high viscosity coatings.

$ 719.00

Wire-wound design wet film thickness 11.4μm, wire diaMeter Φ 0.13mm, not easy to block and easy to clean, suitable for a variety of substrates, to achieve uniform Spreader and flexible thickness adjustment.

$ 525.00

Using wire-wound stainless steel wire structure, the film thickness is 100 microns, the total length is 375mm, and the application width is 255mm to ensure that the Spreader is uniform and firm, suitable for precision experimental operation.

$ 173.00

Wire-wound structure wound stainless steel wire, firm and reliable; one operation can simultaneously Spreader two or more Coatings; diaMeter 9mm, total length 245mm, application width 140mm.

$ 157.00

Utilizing a wire-wound design, it controls the wet film thickness with a 0.61mm steel wire diaMeter, features a coating width of 300mm, and is constructed from durable stainless steel.

$ 167.00

Wire-wound structure ensures uniform film, wet film thickness 64.0 microns, application width of 300mm, suitable for a variety of surface preparation materials.

$ 186.00

Wire-wound process is prepared with 6.9 μm wet-film, and the diaMeter of the steel wire is only 0.08mm. If the hair is thin, seamless winding reduces the risk of broken wire, and is suitable for a variety of fluid Spreader applications.

$ 186.00

Using stainless steel material and excellent wire-wound process, wet film thickness 148.6μm, application width 300mm, to ensure accurate and durable film, to avoid the problem of broken wire.

$ 160.00

Wire-wound process, wet film thickness 11.4μm, wire diaMeter 0.13mm, ensure Spreader Uniformity and High Accuracy, suitable for a variety of experimental environments.

$ 160.00

Wire-wound structure ensures uniform Spreader, wet film thickness 50.3 microns, total length 400 mm, stainless steel material, easy to clean and not easy to block impurities.

$ 186.00

Wire-wound technology, wet film thickness 59.4 μ m, accuracy of 0.1 μ m, durable stainless steel material, easy to operate, application width 300mm.

$ 186.00

Wire-wound design, film thickness 120 microns, total length 37.5cm, effective application width 25.5cm, stainless steel material to ensure durability and uniform Spreader.

$ 173.00

Wire-wound process ensures uniform Spreader, wet film thickness 24 micron precise control, stainless steel material is durable and the application width of 140mm, easy and efficient operation.

$ 157.00

Articles

How to choose a laboratory coater? Which one should you buy: wire bar, scraper, or slot die?
This article introduces three methods for selecting laboratory coating machines: wire bar coating is suitable for low-viscosity coatings, offering low cost and simple operation; blade coating is ideal for medium-to-high viscosity slurries or those containing particles, with a wide range of film thickness control; slot-die coating provides the highest precision and is suitable for high-end applications such as electronic films.
The wire bar coater with heating and vacuum adsorption is used for the preparation of perovskite solar cell layers.
This article introduces a new technique for preparing the light-absorbing layer of perovskite solar cells: a wire-bar coater with heating and vacuum adsorption capabilities.
Key Points for Controlling Coating Longitudinal Uniformity with Manual Rod Coater Constant Speed Dragging Techniques
This article discusses how to control the longitudinal uniformity of the coating by dragging at a constant speed when using a manual wire rod coater. A constant-speed drag is crucial, as it directly determines the consistency of the wet film thickness.
Derivation and Validation of the Quantitative Relationship between Wire Diameter and Wet Film Thickness in Wire Wound Coating Bars
This paper investigates the relationship between the wire diameter in a wire-wound rod coater and the wet film thickness. Theoretically, under ideal conditions, the wet film thickness is approximately half of the wire diameter.
Actual Coating Thickness Deviation of Stainless Steel Wire Rod Coaters at Different Slurry Solid Contents
This article analyzes the actual coating thickness deviation of stainless steel wire rod coaters under different slurry solid contents. The study finds that the solid content of the slurry affects its viscosity and flowability, leading to deviations in the actual coating thickness from the theoretical value.
Coating film preparation techniques: comparison between wire-wound applicators and wet film preparators
This article compares two commonly used tools in laboratory coating film preparation: the wire rod coater and the wet film applicator.
The laboratory coating machine easily coats various aqueous and oily slurries.
The laboratory film applicator is a precision instrument used to prepare uniform coatings on substrates, primarily operating on the principle of a blade or wire-wound rod. It allows adjustment of parameters such as speed and pressure to control coating thickness.
How to achieve high uniformity in silver nanowire transparent conductive films through wire rod coating
This article introduces how to prepare uniform silver nanowire transparent conductive films using the wire rod coating technique. These films, which use silver nanowires as the conductive material, exhibit high transparency and conductivity, making them suitable for applications such as touch panels.
Common Troubleshooting for Wire Bar Coater: Solving Issues of Streaking and Uneven Thickness
This article mainly introduces solutions to two common faults in the operation of the wire rod coater—coating streaks and uneven coating thickness.
Blade Coating VS Wire Rod Coating: The Precision Battle and Selection Guide in the Lab
Blade coating and wire bar coating are two commonly used physical coating methods in laboratories. When selecting between them, factors such as material properties, target thickness, and experimental conditions must be considered. Both methods have their own advantages and can be flexibly chosen or used to validate each other based on specific requirements.
Application of Wire Bar Coater in the Preparation of Coating, Ink, and Printing Samples
A wire-wound rod coater is a laboratory tool used for preparing uniform wet film coatings on flat substrates, widely applied in the production of samples in the coatings, inks, and printing industries.
The working principle of laboratory wire rod coaters and methods for controlling coating thickness
The laboratory wire rod coater is a precision instrument used to prepare uniform, thickness-controllable wet film coatings on substrate surfaces. Its core components include a coating rod, a flat coating platform, clamps for securing the substrate, and a mechanical system that drives the coating rod to move at a constant speed.
Inventory of Laboratory Coating Instruments
Laboratory coating tools include gap coaters, wire rods, automatic coating machines, etc. What are the differences between them? This article will tell you!
The difference between a wire bar coater and a gap-type wet film applicator.
The wire-wound drawdown bar directly quantifies the coating through the gap between wires, making it suitable for thin coating preparation with high precision, particularly for low-viscosity fluids. In contrast, the gap-type wet film applicator indirectly controls film thickness through the groove depth, with the actual coating thickness significantly influenced by material properties, making it more suitable for high-viscosity coatings and thick film preparation.
The difference between a wire-wound rod coater and an extrusion coating rod
This article primarily compares the technical differences between wire-wound and extrusion coating rods. Although they are interchangeable in most scenarios, there are subtle variations in liquid loading capacity due to their distinct groove principles.