Overview
ZY-TB-X2 Automatic Film Applicator is an experimental small Lab Film Applicator with imported accessories, designed to solve the problem of uneven artificial film and poor reproducibility. It ensures accurate and uniform wet-film coating on different substrates by precisely controlling the Spreader speed and applying stable pressure, which improves the Reliability and comparability of experimental results.
Features
1. Using imported accessories, reliable performance.
2. Touchscreen control, intuitive and convenient operation.
3. Wide coating speed range (5~ 180mm/s), and support low-speed customization (< 5mm/s).
4. Spreader thickness range is wide (0~ 10mm), regulator display accuracy is high (+/- 0.001mm).
5. Equipped with Vacuum chuck function (adsorption size 400 * 300mm, can be customized), fixed substrate.
6. Provide bar and Drawdown blade two coating methods to meet different needs.
7. Optional accessories are rich, such as leakage tank, substrate fixing fixture, fine-tuning horizontal foot, etc., and can be customized jet, UV curing, automatic inking and other functions.
Principle
The Automatic Film Applicator moves at a set constant speed via a motor-driven coating applicator (bar or Drawdown blade) while applying a steady, adjustable pressure to the coating applicator. High Accuracy and repeatability of the film process is achieved by fixing the substrate with a Vacuum chuck countertop to ensure consistent contact and pressure between the Spreader tool and the substrate surface.
Applications
Multinational enterprise R & D institutions, domestic and foreign universities, scientific research institutions in the field of R & D and testing of coatings, Adhesives, inks and other materials.
Standards
The data did not mention specific compliance criteria.
Steps
1. Prepare the substrate and place it on the Vacuum chuck table, start the vacuum pump to fix.
2. According to the experimental requirements, select the appropriate Spreader tool (bar or Drawdown blade) and install it.
3. Set the required parameters such as coating speed and Spreader thickness through Touchscreen.
4. Place the material to be Spreader in the starting position of the Spreader.
5. Start the device and the coating applicator will automatically complete the Uniform Spreader process.
6. After the Spreader is completed, remove the sample for subsequent processing or testing.
Notice
The power supply of the device is 220V 50Hz, please ensure that the power supply matches.
* Please be familiar with the Touchscreen control interface and the meaning of various parameters before operation.
* According to Spreader thickness requirements, select the corresponding specification bar (accuracy 0.001mm, effective application width 170mm).
* For substrates with uneven thickness, optional Accessories such as weight can be used to assist in ensuring uniform Spreader pressure.
* Keep equipment clean, especially Spreader tools and Vacuum chuck holes, to prevent clogging from affecting performance.
* Optional accessories and customized functions (such as jet, UV curing) need to be configured separately according to actual needs.
