Overview
TBJ-X3-DJ2 Automatic Film Applicator is an extrusion flat Coater composed of a Spreader platform, an automatic feeding system and a Control system. It uses slot-die extrusion feeding for Spreader, including adjustable thickness drawdown blade and bar Spreader process, optional 4-sided Applicator, mainly used in laboratory research and development, can work in the glove box, and also supports production Film Applicator customization.
Features
1. Various coating methods: support bar, drawdown blade and slot die Spreader
2. High Accuracy Spreader: Blade Coating accuracy +/- 0.003mm, meyer rod coating accuracy +/- 0.001mm
3. Wide thickness range: Blade Coating thickness 0~ 10mm, bar Spreader thickness 1~ 571.5μm
4. Flexible control: coating speed 5~ 200mm/s, stepless speed control
5. Vacuum chuck fixing: effective coating area 300 * 250mm, Vacuum Area 400 * 250mm
6. Platen Heating Temperature range RT +~ 180 ℃, Temperature Uniformity +/- 3 ℃
7. Automatic feeding system: maximum feeding capacity 100ml, feeding speed 0.05-20 mm/s
8. Customizable: support automatic lame plating device, UV curing device, air knife drying and other customized functions
Principle
The device uses a slot-die extrusion feeding method for Spreader. The material is transported to the Spreader platform through an automatic feeding system, and an adjustable thickness drawdown blade or bar is used to form a uniform coating on the surface of the substrate. The Control system precisely controls the coating speed, thickness and Travel through the Touchscreen. The Vacuum chuck system ensures that the substrate is firmly fixed. The heating system can temperature control the baseplate to achieve specific Spreader effects.
Applications
Lithium battery, glue, silicone oil, UV, inks, polymer materials, photoresist, cataplasm, hot-melt adhesive, gel, plaster crystal, ceramic, Stock
Steps
1. Prepare the substrate and place it on the Vacuum chuck platform
2. Select the appropriate Spreader tool (drawdown blade or bar) according to your needs
3. Set Spreader Thickness, Speed and Travel Parameters
4. Load materials into the feeding system
5. Start Vacuum chuck fixed substrate
6. Start the Spreader Process
7. Remove the sample after completing the Spreader
Notice
• Make sure the equipment is well grounded before use
• Pay attention to the Spreader parameter settings during operation to avoid exceeding the device specifications
• Regular cleaning of Spreader tools and feeding systems
• Pay attention to temperature control when heating to prevent burns
• Vacuum chuck system needs to be kept clean to ensure adsorption effect
• Customized functions need to be operated according to the instructions
