Overview
TBJ-X4-DJ6 Automatic Film Applicator is a small experimental Lab Film Applicator with imported accessories and low price, which is favored by multinational R & D institutions, universities and scientific research institutions. The equipment ensures the uniformity and smoothness of Spreader's gluing by controlling the speed and stable pressure, solves the problem of artificial film inconsistency, and significantly improves the film reproducibility.
Features
1. Using imported accessories, cost-effective
2. Spreader speed range (5~ 180mm/s, < 5mm/s can be customized)
3. Spreader area up to 400 * 300mm
4. Digital display Spreader speed, stepless variable speed control
5. Spreader accuracy up to +/- 1μm
6. Heating Temperature range RT +~ 200 ℃, Temperature Uniformity +/- 3 ℃
7. Optional automatic inking system, support air source pressure to outflow feeding
8. The feeding drum is made of 304 stainless steel with a wall thickness of 4mm, and the maximum pressure is 8Mpa.
9. Provide a variety of optional accessories, such as leakage tanks, substrate fixtures, etc
Principle
The automatic Film Applicator ensures the uniformity and smoothness of the Spreader coating by controlling the speed of the Spreader and the stable pressure applied to the film applicator. The rod and automatic feeding method are used, and the feeding system flows out through the air source pressure. In the past, the compound linear motion mode was used to feed, and the discharge volume was controlled by adjusting the air pressure and the running speed of the discharge port to achieve accurate film.
Applications
Multinational enterprise R & D institutions, universities, scientific research institutions
Steps
1. Prepare the Spreader substrate and place it on the Spreader stage
2. Spreader speed (5~ 180mm/s)
3. Adjust Spreader Pressure to Ensure Uniformity
4. If heating is required, set the heating temperature (RT +~ 200 ° C).
5. Start the automatic feeding system (if optional), adjust the air pressure and discharge speed to control the discharge volume
6. Start the Spreader process and monitor the Spreader effect
7. After the Spreader is completed, clean the device and turn off the power
Notice
• Make sure the air source pressure is 0.6Mpa before use, and connect the φ 8 trachea (need to be equipped by yourself)
• The maximum pressure of the feeding drum is 8Mpa, do not use it under overpressure
• Pay attention to Temperature Uniformity during Spreader to avoid local overheating
• Regularly check the configuration of the safety valve, pressure regulating valve and other feeding drums to ensure safe operation
• According to the uneven film thickness of the substrate, the silicone pad and weight can be selected to optimize the Spreader effect
• The power voltage of the device is 220V, 50Hz, to ensure that the power supply matches
• Optional accessories such as leakage tanks, substrate fixing fixtures, etc. need to be installed and used correctly
