Overview
Ultrasonic metal point welding machine NBC-UWL11A (40K) is a factory direct sales product, which is commonly used in metal welding of winding and laminating processes. It has the characteristics of small size, beautiful appearance, convenient operation, firm structure, stable and safe use.
Features
1. Touchscreen interface, intuitive and convenient, Frequency automatic tracking.
2. No oxidation marks, ultrasonic cleaning function, metal surface has stains or oxides, no surface preparation, can also be well welded.
3. All workpieces do not require pre-treatment, and can be welded without solder or welding oil additives, making it economical and convenient.
4. The welding head is made of wear-resistant material for long-lasting durability.
5. The internal resistance of the welding point is small, the conductivity after welding is good, and its resistance coefficient is extremely low, close to zero.
6. The welding time is very short, and the welding can generally be completed in 0.01-2 seconds.
7. The welding point is firm, the working temperature does not exceed its annealing temperature, does not change the metallographic structure of the workpiece, the melting strength is firmer than other methods of welding, and the welding port is neat and clean.
8. Low welding cost, fast speed, easy operation and easy maintenance.
9. No sparks are generated during welding, and the operator is safe and secure. There is no smoke smell and no air pollution.
Principle
The principle of ultrasonic high-frequency vibration friction is used to convert the energy of ultrasonic vibration into friction energy and transfer it to the metal surface to be welded. When the friction generates heat and applies pressure to it, the metal structure molecules are fully activated to form the molecular layers. Fusion.
Applications
Battery pole pieces: nickel strip + copper foil, nickel strip + aluminum strip, aluminum strip + aluminum foil, aluminum strip + aluminum cover, aluminum shell + aluminum-nickel composite strip and other materials single point, multi-point, single layer, multi-layer, Cube, strip and other processes of welding; automotive terminals, automotive wiring harnesses, motor terminals, relay pieces, electrolysis, capacitor pole pieces, carbon brush pieces, heat dissipation frame pieces, copper tubes, copper tubes + aluminum sheets, copper tubes + copper sheets and other processes of welding; aluminum strip and aluminum cover welding; nickel strip and copper foil welding (multi-point); aluminum strip and aluminum foil welding (strip); aluminum strip and aluminum foil welding (strip); aluminum strip and aluminum foil welding (multi-point); nickel Strip and aluminum strip; nickel strip and copper foil; nickel strip and copper foil multilayer; aluminum strip and aluminum foil multilayer; aluminum shell and aluminum-nickel composite strip welding; nickel strip and copper foil multilayer; aluminum strip and aluminum foil multilayer; copper tube tail sealing; automotive wiring harness; motor terminal welding.
Steps
1. Operating voltage AC220V/50Hz and Operating Pressure 0.5~ 0.7MPa.
2. Set Ultrasonic Frequency 40KHz and Power 800W.
3. Adjust the welding time within the range of 0 to 1 second.
4. Ensure that the solder layer is within 20 layers.
5. Use pneumatic drive for welding.
Notice
* Operating voltage at AC220V/50Hz.
* Operating Pressure should be controlled within the range of 0.5~ 0.7MPa.
The welding time should not exceed 1 second.
* The solder layer is limited to 20 layers to avoid overloading.
When using pneumatic drive, pay attention to the maintenance of the pneumatic system.
