Overview
The integrated terminal section analyzer (manual model) is a precision detection and analysis equipment specially developed for the quality inspection of the wiring harness industry. The whole system consists of terminal cutting and grinding integrated equipment, Optical inspection sampling imported from Japan, corrosion cleaning, section image acquisition system, wiring harness terminal picture measurement and analysis system. The integrated cutting and grinding equipment is used to complete the cutting and grinding at one time, which fully guarantees the terminal Smoothness requirements. The full set of detection system can complete the processing and analysis of a terminal within 3 minutes, significantly improving the quality inspection speed of the terminal section.
Features
1. Cutting ground independent speed control, and real-time cutting Rotation speed and grinding Rotation speed display, large square harness and small square harness choose different Rotation speed cutting effect is better
2. Adopt opposite-tooth clamp, the special surface treatment has strong corrosion resistance, and different wire diameters are put into different tooth positions for better blessing and firmness
3. Using Japan's high-performance ultra-depth-of-field wide-angle high definition Optical inspection system, the magnification is 45 times to 512 times, and it can be clearly expressed beyond the AWG38 ultra-fine line
4. Adopt Sinopharm analytical pure high-resolution terminal special cleaning solution, clean the back end without blackening, do not harm the body, and issue an MSDS safe use certificate
Principle
After clamping the terminals through a special wiring harness fixture, cut and grind the terminals through a handwheel drive X-axis screw, and the cutting and grinding time is 1 to 2 minutes. Clean the ground terminal surface with potion to make the internal structure clearly reflected. Measure the terminal height, width, aspect ratio, terminal crimp area, wiring harness crimp area, compression ratio, burr height and width, burr rate, distance between crimp wings, distance from the bottom, Porosity and other items step by step with the special section analysis software. Can instantaneously export reports and automatically judge whether all items are qualified. Measurement accuracy at maximum magnification is 1~ 2 µm.
Applications
Harness industry quality inspection
Steps
1. Clamp the terminals through a special wiring harness fixture
2. Cut and grind the terminals through the X-axis screw of the handwheel drive
3. Clean the ground terminal surface with potion
4. Use special software for section analysis for measurement analysis
5. Export reports and automatically determine project eligibility
Notice
• Large square harness and small square harness need to choose different cutting Rotation speed for better results
• Different wire diameters should be placed into the corresponding tooth positions of the fixture to ensure firm holding
• Use a special cleaning solution to clean the terminals to avoid blackening and physical injury
