Roller-Type Coating Machine

The roller Coater evenly transfers the coating onto the substrate surface through rotating rollers. The gap between the rollers controls the coating thickness, while the doctor blade adjusts the amount of coating. It is used for surface coating processing of materials such as paper and films, achieving waterproof, decorative, or functional coatings.
Selection
Match the roll width according to the substrate width, and select the roll material based on the coating viscosity. Use high-precision metering rolls for thin coatings, and choose large-gap roll sets for thick coatings. Consider the drying method to match the roll speed, and determine the level of automation based on production requirements.

Terms

Standards

Instruments

Using metal plating anilox roller, the number of lines can reach 180 lines/inch, which can precisely control the film fineness, and is suitable for the uniform Spreader test of inks Coating glue on various substrates.

$ 183.00

Using 160 line metal anilox roller and rubber roller combination, print width 70mm, suitable for inks proofing, wet film thickness and the number of lines inversely proportional, proofing authenticity and easy to operate.

$ 267.00

The three-wheel structure design is adopted, and the thickness of the center wheel contact film is directly read, with a range of 0-100 μm and a Graduation of 5 μm, which can be used for nondestructive measurement on planes and surfaces.

$ 186.00

The three wheel structure design is adopted, and the thickness of the center wheel contact film is directly read, with a range of 0-1000 μm and a Graduation of 50 μm. Destructiveness measurement can be carried out on the curved surface, and the operation is simple and high accuracy.

$ 186.00

Using 400 wire metal anilox roller to control the ink film thickness, flexographic samples can be quickly prepared, easy to use and clean, and the repRoducibility is very similar to that of conventional flexographic printing.

$ 699.00

Three rollers are used to crush each other to destroy the molecular binding force, and the material is crushed and mixed. The size of the roller is 65x135mm, the rotation speed of the middle roller is 88rpm, and the particle size of the starting material is 50~ 100μm.

$ 735.00

Using 140 wire metal anilox roller to control ink film thickness, flexographic samples can be quickly prepared, easy to use and clean, and high repRoducibility.

$ 699.00

Using 100 wire metal anilox roller to control ink film thickness, it can quickly prepare flexographic samples, easy to operate and clean, and good repRoducibility.

$ 699.00

Uniform Spreader with dual roller structure, 160 lines/inch anilox roller precisely controls film fineness, metal plating anilox roller ensures durability and supports multi-material Spreader testing.

$ 183.00

Roller type design, range 0~ 500μm, stainless steel material to ensure durability, suitable for on-site rapid measurement wet film thickness, in line with a number of execution standards.

$ 146.00

Equipped with 140lpi, 180lpi, 200lpi anilox roller and metal engraving roller to control ink film thickness, can quickly pRoduce flexographic samples, easy to use and clean, good repRoducibility.

$ 1510.00

Using 200LPI anilox roller and 70mm print width, metal anilox roller and rubber roller combination, the handle is made of stainless steel, suitable for a variety of inks Spreader and good sample repRoducibility.

$ 267.00

150 line metal anilox roller and 70mm print width, quadrilateral pyramid mesh design to ensure uniform Spreader, proofing intuitive real, suitable for a variety of liquid Coating Spreader.

$ 267.00

Adopt clamshell type Blade Coating head design, easy to clean; coating speed 1~ 300mm/s stepless speed regulation, Spreader accuracy up to +/- 0.003mm, to meet the laboratory High Accuracy film needs.

$ 2978.00

Adopt horizontal three-roller extrusion grinding, roller clearance hand adjustment, maximum processing viscosity 3000000cps, roller can be cooled down water temperature control, fineness control precision, suitable for a variety of viscosity materials.

$ 1745.00

Articles

How to choose a laboratory coater? Which one should you buy: wire bar, scraper, or slot die?
This article introduces three methods for selecting laboratory coating machines: wire bar coating is suitable for low-viscosity coatings, offering low cost and simple operation; blade coating is ideal for medium-to-high viscosity slurries or those containing particles, with a wide range of film thickness control; slot-die coating provides the highest precision and is suitable for high-end applications such as electronic films.
Comparison of Coating Accuracy between Laboratory Blade Coater and Slot Die Coater
This article compares the coating precision of blade coaters and slot-die coaters in the laboratory. Blade coaters are suitable for thick coatings, with simple operation but relatively large uniformity errors; slot-die coaters offer higher precision and better uniformity for thin coatings. The choice of equipment depends on coating thickness and precision requirements.
Process optimization of heating coater in lithium battery electrode preparation
This article introduces process optimization methods for heating coaters in the preparation of lithium battery electrodes.
The Stripe Issue Caused by Tension Fluctuations in Roll-to-Roll Laboratory Coaters and Its Solutions
This paper analyzes the causes of and countermeasures for coating streaks resulting from tension fluctuations in roll-to-roll laboratory coaters.
Analysis of Common Defects in Laboratory Coating Machine Blade Coating and Adjustment Methods for Process Parameters
This article introduces common defects in the blade coating process of laboratory coaters, such as streaks, orange peel, bubbles, uneven thickness, and missed coating. It analyzes the causes of these issues, which are primarily related to material properties, operating parameters, and environmental factors.
Laboratory rod coater for submicron wet film preparation of photoresist.
This article introduces the process of using a laboratory bar coater to prepare submicron wet films of photoresist.
Application of Perovskite Coater in the Preparation of Intermediate Layers in Tandem Solar Cells
This article introduces the application of perovskite coating machines in the preparation of the intermediate layer of tandem solar cells.
Using a spray coater to achieve the preparation of functionally graded films.
This paper introduces a method for preparing functionally gradient films using a spray coating machine.
Application of Spray Coating Machines in the Encapsulation of Flexible Electronic Devices
This paper introduces the application of spray coating machines in the encapsulation of flexible electronic devices.
Roll-to-Roll Preparation of Perovskite Coaters for Flexible Perovskite Solar Cells
This article introduces the roll-to-roll fabrication method of flexible perovskite solar cells.
Operation Tips for Laboratory-Scale Hot Melt Adhesive Coating Machines
This article introduces the key operational points of a laboratory-scale hot melt adhesive coater. The equipment is primarily used in laboratories to apply hot melt adhesives uniformly onto substrates, supporting the research, development, and testing of adhesives.
Application of Continuous Coating Machine for Lithium Battery Electrode Preparation in Electrode R&D
The laboratory continuous coater is a key piece of equipment in lithium battery electrode research and development, used to simulate mass production coating processes. By precisely controlling parameters such as coating speed, thickness, and tension, it helps researchers optimize slurry formulations and coating procedures.
How to Coat High-Viscosity Slurry – Parameter Setting Tips for Blade Coaters
This article primarily discusses the parameter setting techniques for high-viscosity slurries on blade coaters. High-viscosity slurries exhibit characteristics such as shear thinning, so it is essential to leverage shear effects during coating to facilitate slurry spreading. After coating, the viscosity should recover quickly to prevent sagging.
Common Troubleshooting for Wire Bar Coater: Solving Issues of Streaking and Uneven Thickness
This article mainly introduces solutions to two common faults in the operation of the wire rod coater—coating streaks and uneven coating thickness.
Roll-to-roll coater enables continuous preparation of flexible electronic materials.
Roll-to-roll coating is a continuous production process that involves uniformly applying functional slurry onto a flexible substrate, followed by drying and curing to form a functional film.