Coating Application Wire Rod

The wire-wound coating bar is a metal rod with grooves of specific wire diameters, used to create a uniform wet film on a substrate through a scraping method. Its principle involves the grooves quantitatively carrying the coating, leaving a smooth layer as it moves. It is used in laboratories to simulate scraping processes and to test the leveling and hiding power of coatings.
Selection
When selecting, consider the substrate type and coating viscosity; choose a larger wire diameter for high viscosity. Match the wire diameter specification based on the coating thickness requirement, as the wire diameter value corresponds to the wet film thickness. Pay attention to the corrosion resistance of the rod material; stainless steel is suitable for most solvent-based coatings. Clean the grooves promptly after use to avoid clogging.

Terms

Standards

Instruments

Wet film thickness 22.9 microns, diaMeter 9.52 mm, the forming Rod uses an extrusion process to process continuous grooves, with no wire breakage and easy cleaning; the wire-wound Rod is based on the traditional principle, and there are differences in coating amount.

$ 167.00

The wire-wound structure enables coating with a 171.5-micron thick film, while the stainless steel material ensures corrosion resistance and long-term durability. The 9.52mm diaMeter Rod body, combined with 1.91mm steel wire, ensures operational stability.

$ 167.00

Made by wire-wound process, wet film thickness 50μm, application width 420mm, uniform groove is formed by precision stainless steel wire winding to achieve accurate control of Coating thickness.

$ 199.00

Using wire-wound process, wet film thickness 60μm, application width 220mm, through precision stainless steel wire winding to form a uniform groove, precise control of Coating thickness.

$ 183.00

The wire-wound process ensures uniform coating application, with precise control of the wet film thickness at 57.2μm. The stainless steel material provides durability and easy-to-clean characteristics.

$ 167.00

Using wire-wound process, wet film thickness 60μm, application width 420mm, through precision stainless steel wire winding to form a uniform groove, can control the Coating thickness and ensure Repeatability.

$ 199.00

Coating thickness is controlled by wire-wound structure, wet film thickness up to 80μm, application width 420mm, uniform groove is formed by precision stainless steel wire winding to ensure Spreader Repeatability and accuracy.

$ 199.00

Using formed process, wet film thickness 42 μ m, application width 250mm, easy to clean and continuous wire, effectively improve the uniformity and ease of operation of Spreader.

$ 157.00

Using a wire-wound coating process, with a wet film thickness of 32.0 μm and a coating width of 300 mm, it is suitable for substrates prone to curling and convexity, enabling uniform wet film coating, with a wire diaMeter of 0.36 mm.

$ 167.00

Wire-wound process, wet film thickness 6μm, application width 140mm, stainless steel material to ensure durability and accurate Spreader effect, suitable for preparing uniform film samples.

$ 157.00

Support bar and Drawdown blade double coating method, suitable for high, medium and low viscosity materials; coating speed 1~ 300mm/s stepless adjustable, Blade Coating accuracy +/- 3μm; equipped with innovative clamshell magnetic Drawdown blade and simple bar installation, easy to clean and load; Heating and Vacuum chuck function to improve Spreader mass.

$ 10562.00

Film thickness 100.6μm, application width 30cm, stainless steel material, wear and corrosion resistance, suitable for high viscosity or high abrasion experiments, high accuracy and durability.

$ 160.00

The wire-wound process ensures uniform coating, with a precise wet film thickness control of 82.3μm. The stainless steel material is durable and easy to clean, and a coating width of 300mm is suitable for standard sample processing.

$ 167.00

With bar and Drawdown blade two Spreader mode, using clamshell Drawdown blade head and new bar Installation method, easy to clean. Spreader speed and length can be freely adjusted, film thickness control accuracy is high, suitable for Glass, cardboard and other substrates.

$ 2978.00

It can prepare a wet film thickness of 13.7 microns, with a wire-wound design providing stable coating performance. The 9.52 mm diaMeter ensures easy operation, making it suitable for various paint application scenarios.

$ 167.00

Articles

The Printability Tester Simulates the Effects of Different Printing Pressures on Offset Ink Transfer Rate.
This paper investigates how the printability tester simulates the effect of different pressures on ink transfer rate in offset printing.
Application of Small Push-pull Force Gauge in Rapid Inspection of Adhesive Peel Strength for Mobile Phone Screens
This article introduces how to quickly test the peel strength of adhesive on phone screens using a small push-pull gauge.
Application of Tensile Testing Machine in 180-Degree Peel Strength Test for Packaging Tape
This article introduces how a tensile testing machine is used to test the 180-degree peel strength of packaging tape.
Laboratory rod coater for submicron wet film preparation of photoresist.
This article introduces the process of using a laboratory bar coater to prepare submicron wet films of photoresist.
Application of Perovskite Coater in the Preparation of Intermediate Layers in Tandem Solar Cells
This article introduces the application of perovskite coating machines in the preparation of the intermediate layer of tandem solar cells.
Using a spray coater to achieve the preparation of functionally graded films.
This paper introduces a method for preparing functionally gradient films using a spray coating machine.
Application of Spray Coating Machines in the Encapsulation of Flexible Electronic Devices
This paper introduces the application of spray coating machines in the encapsulation of flexible electronic devices.
Roll-to-Roll Preparation of Perovskite Coaters for Flexible Perovskite Solar Cells
This article introduces the roll-to-roll fabrication method of flexible perovskite solar cells.
Surface Absorbency Tester for Predicting Drying Speed of Printing Ink on Coated Paper
This article explores how the surface absorbency tester predicts the drying speed of ink on coated paper. Traditional methods rely on actual printing tests, which are time-consuming and difficult to quantify.
Gelation Time Tester in the Testing of Thermosetting Resin Curing Process
The gel time tester is used to measure the transition time of thermosetting resins from a liquid state to a gel state, which is crucial for controlling the curing process and product quality.
Ozone Aging Test Chamber Evaluates Rubber SAE J2527 Cracking
This article introduces how to use an ozone aging test chamber to evaluate the cracking problem of rubber caused by ozone when used outdoors.
Automatic coating machines are used for the uniform application of conductive silver paste onto ITO glass.
This article explores the technique of uniformly coating conductive silver paste on ITO glass using an automatic coating machine. By controlling parameters such as coating speed and pressure, the automatic coating machine replaces traditional manual methods, thereby enhancing the consistency and repeatability of the coating process.
Standard ink film preparation with a blade coater before tack testing of offset printing inks.
This article introduces the method of preparing a standard ink film using a blade coater before testing the tackiness of offset printing inks. It explains the principle of controlling ink film thickness by adjusting the blade gap and details the operational steps from securing the substrate and applying the ink to completing the coating process.
Study on the Dispersion Uniformity of Blade Coating Machines in High-Load Electrode Slurry Coating
This article investigates how to optimize the dispersion uniformity of coatings by adjusting process parameters when using a blade coater to handle high-load electrode slurries.
Application of Laboratory Coating Machines in the Coating of Optical-Grade PET Anti-Reflection Coatings
This article discusses the application of laboratory coating machines in the preparation of anti-reflective coatings on optical-grade PET substrates. By controlling parameters such as coating speed and gap, the coating machine enables precise adjustment of coating thickness, thereby enhancing light transmittance and reducing reflection.