Powder Spray Coating Thickness Gauge

The powder coating thickness gauge measures coating thickness through magnetic induction or eddy current principles. The magnetic induction method is used for steel substrates, where changes in magnetic flux between the probe and the base material reflect the thickness. The eddy current method is applied to non-ferrous metals, where the electromagnetic field generated by the probe induces eddy currents in the substrate, and the intensity of these currents correlates with the coating thickness. The instrument directly displays the numerical value of the coating thickness, making it suitable for on-site quality control and process adjustments.
Selection
When selecting a powder coating thickness gauge, consider the substrate type: use magnetic induction for steel substrates, eddy current for non-ferrous metals, and dual-function models for mixed substrates. The measurement range should cover the expected coating thickness, typically 0-3000 microns. The probe size should match the workpiece shape, with smaller probes for small curved surfaces. Calibration methods include substrate zero-point and multi-point calibration. Environmental durability should meet on-site conditions.

Terms

Standards

Instruments

Provide an additional one-year warranty period, which is applicable to Coating thickness Gauge pRoducts. It needs to be purchased simultaneously when purchasing the equipment and is not sold separately.

$ 122.00

Measurement range 0~ 1250μm, suitable for LEEB220 and LEEB222 Coating thickness Gauge, Abrasion Resistance is good, suitable for a variety of nonmagnetic Coating thickness detection.

$ 157.00

Dedicated to Coating thickness Gauge calibrating, ensure accurate thickness measurement, suitable for F type equipment, improve Reliability.

$ 88.00

Equipped with double spray guns to achieve uniform lame plating, the lifting range of the spray gun is adjustable from 10-500mm, the integrated air filtrate adjustment system supports magnetic or vacuum panel fixing, and improves the coating test Repeatability.

$ 67560.00

Using photothermal method to achieve non-destructive measurement, Measurement range 0-300μm, accuracy +/- 3%, can be measured in any shape of the sample including the frame and edge.

$ 25028.00

Measurement accuracy with professional calibrating services for quality control and equipment maintenance, purchased with Coating thickness Gauge.

$ 154.00

Measurement principle using ultrasonic, Measurement range 50~ 3800μm, accuracy +/- (2μm + 3%), suitable for concrete and fiberglass substrate Coating thickness detection.

$ 2939.00

Measurement thickness up to 25mm with an error of only +/- 3% with removable FJS Probe for thick protective coating substrates, statistical capabilities and 250,000 Data storage capabilities.

$ 2115.00

Measurement speed increased by 4 times, Measurement range 20-100μm, error +/- 5μm, suitable for moving lines and swinging parts, without calibrating most powders.

$ 3007.00

Special design container to ensure measurement conformity, suitable for color scheme, suitable for fine powder particle measurement, effectively avoid the influence of powder tightness and surface Smoothness.

$ 220.00

Measurement principle using ultrasonic, Measurement range 13~ 1000μm, accuracy +/- (2μm + 3%), suitable for wood, plastic and other substrates polymer Coating thickness detection.

$ 2652.00

Using magnetic Induction and eddy Current principle simultaneous measurement composite coatings, Measurement range 0~ 1500μm, error +/- 1%, can display a single coating and zinc layer thickness, suitable for the accurate detection of ferrous and non-ferrous substrates.

$ 1622.00

Using magnetic Induction and eddy Current dual principle, it can simultaneously measure paints and zinc layer thickness. Measurement range is 0-1500 μm, accuracy is +/- 1%, suitable for composite coating system inspection.

$ 1387.00

Measurement range of 5-500μm with a three-blade design, LED Illumination Microscope and swirl/spin system for accurate assessment of Coating thickness and substrate defects.

$ 296.00

Measurement range 0-3000μm, error +/- 3%, easy to carry and high Stability, suitable for a variety of Coating thickness detection.

$ 461.00

Articles

Ultrasonic Thickness Gauge Selection: Technical Considerations for Probe Configuration and Measurement Modes
This article primarily introduces the technical factors to consider when selecting an ultrasonic thickness gauge. In terms of probe configuration, the frequency affects both resolution and penetration depth, while crystal size determines adaptability to curvature and surface conditions. Dual-element probes offer a smaller dead zone compared to single-element probes, and delay-line probes are suitable for thin-wall and high-temperature applications.
Mechanical thickness gauge for measuring film thickness uniformity.
The mechanical thickness gauge assesses the uniformity of film thickness through contact measurement. During measurement, the probe contacts the sample under standard pressure, converting displacement into a thickness reading.
Selection of Coating Thickness Gauges Using Magnetic and Eddy Current Methods on Different Substrates
This article introduces two main methods for coating thickness gauges: the magnetic method and the eddy current method. When choosing a method, the key is to determine it based on the electromagnetic properties of the substrate.
Application of Coating Thickness Gauges in Electroplating Thickness Detection
Coating thickness gauges are used to measure the thickness of electroplated layers, primarily employing the electromagnetic induction method for measuring non-magnetic coatings on magnetic substrates, or the eddy current method for measuring insulating coatings on non-magnetic metal substrates.
Coulometric thickness gauge measures the sealing quality of anodic oxide films.
This article introduces a method for assessing the sealing quality of anodic oxide films using a coulometric thickness tester. The sealing quality affects the corrosion resistance and wear resistance of the oxide film. Based on electrochemical principles, the coulometric thickness tester evaluates the sealing effectiveness by measuring the electric charge required to dissolve the oxide film, providing objective and repeatable results.
Ultrasonic thickness gauge for detecting thick coatings and composite coatings.
Ultrasonic thickness gauges measure coating thickness using the principle of ultrasonic pulse reflection, calculating the result based on the propagation time of sound waves in the material and the speed of sound. When detecting thick coatings and composite coatings, challenges such as acoustic attenuation of the material, unknown sound speed, and signal recognition at multi-layer interfaces must be addressed.
Eddy current thickness gauge measures metal coatings on non-conductive substrates.
The eddy current thickness gauge utilizes the principle of electromagnetic induction, generating an alternating magnetic field through the probe coil to induce eddy currents in the metal coating, thereby measuring thickness based on changes in coil impedance.
Coulometric Method Coating Thickness Gauge for Non-Destructive Measurement of Precious Metal Coatings
The coulometric coating thickness gauge measures the thickness by calculating the amount of electricity required to dissolve the precious metal coating through the principle of electrolytic dissolution. This method is non-destructive to the overall sample, only forming tiny electrolytic spots.
Comparison of Dual-Principle Instruments: Magnetic Induction vs. Eddy Current for Coating Thickness Measurement
This article compares the principles of two coating thickness gauges. The choice of method depends on the substrate material: magnetic induction is used for magnetic metals, while eddy current is applied for non-magnetic metals.
Application of Electrolytic Thickness Tester in Quality Control of Precision Electroplating Layers
The electrolytic thickness gauge measures coating thickness through the principle of electrochemical dissolution, calculating based on Faraday's law, offering high accuracy and independence from calibration.
Ultrasonic Thickness Gauge Measures the Thickness of Flexible Packaging Materials
This article introduces the principles, technical points, and operational procedures for measuring the thickness of flexible packaging materials using an ultrasonic thickness gauge. It is based on the principle of ultrasonic pulse reflection, which calculates thickness by measuring the propagation time of sound waves through the material.
Eddy current thickness gauge detects coatings on non-ferrous metals.
The eddy current thickness gauge operates on the principle of electromagnetic induction, generating an alternating magnetic field through the probe coil, which induces eddy currents on the surface of non-ferrous metal substrates.
Magnetic thickness gauge measures the thickness of coatings on steel surfaces.
Magnetic thickness gauges are used to measure the thickness of non-magnetic coatings on ferromagnetic substrates such as steel, based on the principles of magnetic induction or changes in magnetic attraction. Prior to use, calibration should be performed according to relevant standards, and attention should be paid to factors such as substrate characteristics, workpiece shape, and surface conditions that may affect the measurements.
The principle of measuring dry film thickness with a coating thickness gauge
Coating thickness gauges measure dry film thickness through non-destructive methods, with commonly used principles including electromagnetic induction, eddy current, and ultrasonic methods.
Standard Operating Procedure for Zero Calibration and Substrate Calibration of Coating Thickness Gauges
This article introduces two key calibration methods for coating thickness gauges: zero-point calibration and substrate calibration. During operation, it is important to ensure that the probe is perpendicular, pressure is applied evenly, and regular calibration and recording are maintained. These steps effectively enhance measurement accuracy and meet industry standard requirements.