Wire Wound Coating Rod

The wire-wound rod rolls on the substrate surface using a metal rod wrapped with stainless steel wires to form a quantitative wet film. It controls the coating thickness through the gaps between the wires and is used in laboratories to simulate blade coating processes, test coating uniformity, and evaluate ink hiding power.
Selection
When selecting, consider the substrate flatness and size matching the coating width. Choose the wire wound rod number based on the desired wet film thickness. For high-viscosity materials, select rods with thicker wire specifications. For corrosive samples, use stainless steel or chrome-plated materials. For manual operations, opt for models with handles.

Terms

Instruments

Wet film thickness 22.9 microns, diaMeter 9.52 mm, the forming Rod uses an extrusion process to process continuous grooves, with no wire breakage and easy cleaning; the wire-wound Rod is based on the traditional principle, and there are differences in coating amount.

$ 167.00

The wire-wound structure enables coating with a 171.5-micron thick film, while the stainless steel material ensures corrosion resistance and long-term durability. The 9.52mm diaMeter Rod body, combined with 1.91mm steel wire, ensures operational stability.

$ 167.00

A wet film of 148.6 μm can be prepared using a wire-wound process with a 1.65 mm wire diaMeter, ensuring accurate and durable coating while preventing wire breakage issues.

$ 167.00

Adopting a wire-wound process, with a wet film thickness of 9.1 microns and a coating width of 300mm, it is suitable for ultra-thin coating requirements, offering high precision and ease of operation.

$ 167.00

Utilizing a wire-wound process, with a wet film thickness of 91.4 μm, a coating width of 300 mm, and durable stainless steel construction, the wire diaMeter of 1.02 mm ensures uniform coating, making it suitable for various surface treatments.

$ 167.00

Wet film thickness 68.6μm, coating width 300mm, pRoduced using a wire-wound process, with stainless steel material ensuring durability and precise coating performance.

$ 167.00

The wire-wound process can pRoduce a wet film thickness of 96 μm with a coating width of up to 300 mm, utilizing stainless steel material to ensure durability and precise coating control.

$ 167.00

The wire-wound design allows for precise control of a 86.9-micron wet film thickness, utilizing durable stainless steel material, with a coating width of up to 300 milliMeters, making it suitable for high-precision coating preparation.

$ 167.00

It can prepare a wet film thickness of 13.7 microns, with a wire-wound design providing stable coating performance. The 9.52 mm diaMeter ensures easy operation, making it suitable for various paint application scenarios.

$ 167.00

Using a wire-wound coating process, with a wet film thickness of 32.0 μm and a coating width of 300 mm, it is suitable for substrates prone to curling and convexity, enabling uniform wet film coating, with a wire diaMeter of 0.36 mm.

$ 167.00

Adopting a wire-wound structure, with a wet film thickness of 50.3 microMeters, a diaMeter of 9.52 milliMeters, a total length of 400 milliMeters, and a coating width of 300 milliMeters. Made of stainless steel, it is durable and easy to maintain.

$ 167.00

Wire-wound structure ensures 0.1 micron High Accuracy, wet film thickness 50.3 μm, stainless steel material is durable and easy to clean, and the wide-Rod Film Applicator achieves uniform coating.

$ 160.00

The wire-wound design ensures uniform coating application, with a wet film thickness of 114.3 μm. Made of 303 stainless steel, it is durable and easy to clean. With a diaMeter of 9.52 mm and a total length of 400 mm, it is suitable for precise coating requirements.

$ 167.00

Wound wire design, wet film thickness 125.7 microns, coating width 300 mm, stainless steel material ensures durability and precise coating effect.

$ 167.00

The wire-wound structure can pRoduce a wet film thickness of 20.6 microns, with a coating width of up to 300 mm, and offers a variety of diaMeter options ranging from 6.35 mm to 12.7 mm to meet different operational preferences.

$ 167.00

Articles

Key Points for Controlling Coating Longitudinal Uniformity with Manual Rod Coater Constant Speed Dragging Techniques
This article discusses how to control the longitudinal uniformity of the coating by dragging at a constant speed when using a manual wire rod coater. A constant-speed drag is crucial, as it directly determines the consistency of the wet film thickness.
Derivation and Validation of the Quantitative Relationship between Wire Diameter and Wet Film Thickness in Wire Wound Coating Bars
This paper investigates the relationship between the wire diameter in a wire-wound rod coater and the wet film thickness. Theoretically, under ideal conditions, the wet film thickness is approximately half of the wire diameter.
Actual Coating Thickness Deviation of Stainless Steel Wire Rod Coaters at Different Slurry Solid Contents
This article analyzes the actual coating thickness deviation of stainless steel wire rod coaters under different slurry solid contents. The study finds that the solid content of the slurry affects its viscosity and flowability, leading to deviations in the actual coating thickness from the theoretical value.
Coating film preparation techniques: comparison between wire-wound applicators and wet film preparators
This article compares two commonly used tools in laboratory coating film preparation: the wire rod coater and the wet film applicator.
Application of Wire Bar Coater in the Preparation of Coating, Ink, and Printing Samples
A wire-wound rod coater is a laboratory tool used for preparing uniform wet film coatings on flat substrates, widely applied in the production of samples in the coatings, inks, and printing industries.
The difference between a wire bar coater and a gap-type wet film applicator.
The wire-wound drawdown bar directly quantifies the coating through the gap between wires, making it suitable for thin coating preparation with high precision, particularly for low-viscosity fluids. In contrast, the gap-type wet film applicator indirectly controls film thickness through the groove depth, with the actual coating thickness significantly influenced by material properties, making it more suitable for high-viscosity coatings and thick film preparation.
The difference between a wire-wound rod coater and an extrusion coating rod
This article primarily compares the technical differences between wire-wound and extrusion coating rods. Although they are interchangeable in most scenarios, there are subtle variations in liquid loading capacity due to their distinct groove principles.
Wire rod Applicator: Principles, Applications, and Selection Guide - A Precision Coating Tool
This article provides a detailed introduction to the working principles of a Wire rod Applicator, including the mechanism by which it controls wet film thickness through the gap between stainless steel wires. It elaborates on its wide range of applications in fields such as coatings, inks, and lithium batteries, and summarizes its technical advantages, including precise control and ease of operation.