MicroMeter Applicator

The micrometer applicator adjusts the gap between the blade and the substrate through a precision screw to control the wet film thickness. It is used in the laboratory to prepare uniform coating samples and simulate the coating process in ink and paper testing.
Selection
Select the scraper material based on the sample viscosity, determine the size of the Coater according to the substrate width, and choose the thickness range in accordance with the testing standards. Pay attention to the flatness of the scraper and the precision of the thread, and adjust the application pressure method according to the characteristics of the substrate.

Terms

Standards

Instruments

The weight load constant cutting force is used for automatic cutting, and the cutting is automatically stopped after completion. MicroMeter device can adjust the thickness of the sample cutting to achieve precision cutting. Spindle Rotation speed is adjustable from 50 to 800rpm, equipped with a chill down system to avoid sample burns, and the surface is bright and flat after cutting.

$ 2789.00

With 0.001mm High Accuracy and 1.0μm resolution, low pin pressure design and digital linear encoder, it supports multiple international standards for thickness measurement of various sheet substrates.

$ 20768.00

Adopting 500 * 700mm Dimensions, used with bar or Film Applicator, is conducive to the smooth and effective film, and improves the convenience of film operation.

$ 227.00

Using 180 * 480mm size, with wire Rod or Film Applicator scraping ink, is conducive to the film flat and effective, improve film mass.

$ 122.00

Stainless steel material to ensure durability, wet film thickness 30-120μm optional, accuracy +/- 2μm, application width 60mm, can be used with Automatic Film Applicator.

$ 186.00

Spreader width 100mm, wet film thickness 40μm, wear resistant corrosion resistant alloy steel material, can be manually operated or with automatic Film Applicator to ensure coating conformity and Repeatability.

$ 143.00

Formed to achieve 52.6 micron precision film, 304 stainless steel material provides high Abrasion Resistance, 50mm at both ends of the hand part without additional handle, can be directly matched with the experimental Film Applicator.

$ 167.00

Using a formed pRoduction process, the film Film thickness is as thin as 4.6μm, the accuracy is up to 0.1 micron, and the effective Spreader width is 30cm. It can be used with an automatic Film Applicator and has the advantage of continuous wire.

$ 186.00

High Hardness stainless steel material, Hardness of 50~ 55HRC, accuracy control in +/- 2 microns, smooth surface and support non-standard customization, can be used with automatic Film Applicator.

$ 275.00

Hardness stainless steel material, Hardness of 50~ 55HRC, film accuracy +/- 2μm, smooth surface to support a variety of Spreader requirements, can be used with Film Applicator to achieve automatic film operation.

$ 162.00

Double-sided design can be coated with two pre-order film thicknesses 90 and 150 μm, Spreader width 20mm, suitable for Automatic Film Applicator and Drying Time Recorder, in accordance with ASTM D 823 standard.

$ 1455.00

Using stainless steel 1Cr17N2 material, wet film thickness 50-200μm adjustable, accuracy +/- 3μm, application width 60mm, suitable for low viscosity liquid Spreader, can be used with Automatic Film Applicator.

$ 186.00

Stainless steel material ensures durability, wet film thickness range of 300-600μm, accuracy +/- 4μm, suitable for low viscosity liquid Spreader, can be combined with Automatic Film Applicator to achieve uniform Spreader.

$ 186.00

Spreader width 100mm, wet film thickness 37.5μm, wear-resistant corrosion-resistant alloy steel material, can be used manually or with automatic Film Applicator to ensure coating conformity and Repeatability.

$ 143.00

Wire-wound structure ensures 0.1 micron High Accuracy, wet film thickness 50.3 μm, stainless steel material is durable and easy to clean, and the wide-Rod Film Applicator achieves uniform coating.

$ 160.00

Articles

Application of Two-Step Method with Pre-Coating and Fine-Coating in Eliminating Bubble Defects for Dual-Blade Coater
The dual-blade coater employs a two-step method of pre-coating and precision coating to eliminate bubble defects during the coating process. In the pre-coating stage, high shear force is applied to break the bubbles in the slurry, causing them to rupture and rise to the surface. The precision coating stage then precisely controls the coating thickness, removing any remaining bubbles to form a uniform wet film.
Key Points for Controlling Coating Longitudinal Uniformity with Manual Rod Coater Constant Speed Dragging Techniques
This article discusses how to control the longitudinal uniformity of the coating by dragging at a constant speed when using a manual wire rod coater. A constant-speed drag is crucial, as it directly determines the consistency of the wet film thickness.
Derivation and Validation of the Quantitative Relationship between Wire Diameter and Wet Film Thickness in Wire Wound Coating Bars
This paper investigates the relationship between the wire diameter in a wire-wound rod coater and the wet film thickness. Theoretically, under ideal conditions, the wet film thickness is approximately half of the wire diameter.
Actual Coating Thickness Deviation of Stainless Steel Wire Rod Coaters at Different Slurry Solid Contents
This article analyzes the actual coating thickness deviation of stainless steel wire rod coaters under different slurry solid contents. The study finds that the solid content of the slurry affects its viscosity and flowability, leading to deviations in the actual coating thickness from the theoretical value.
Coating film preparation techniques: comparison between wire-wound applicators and wet film preparators
This article compares two commonly used tools in laboratory coating film preparation: the wire rod coater and the wet film applicator.
The laboratory coating machine easily coats various aqueous and oily slurries.
The laboratory film applicator is a precision instrument used to prepare uniform coatings on substrates, primarily operating on the principle of a blade or wire-wound rod. It allows adjustment of parameters such as speed and pressure to control coating thickness.
Application of Wire Bar Coater in the Preparation of Coating, Ink, and Printing Samples
A wire-wound rod coater is a laboratory tool used for preparing uniform wet film coatings on flat substrates, widely applied in the production of samples in the coatings, inks, and printing industries.
The difference between a wire bar coater and a gap-type wet film applicator.
The wire-wound drawdown bar directly quantifies the coating through the gap between wires, making it suitable for thin coating preparation with high precision, particularly for low-viscosity fluids. In contrast, the gap-type wet film applicator indirectly controls film thickness through the groove depth, with the actual coating thickness significantly influenced by material properties, making it more suitable for high-viscosity coatings and thick film preparation.
The difference between a wire-wound rod coater and an extrusion coating rod
This article primarily compares the technical differences between wire-wound and extrusion coating rods. Although they are interchangeable in most scenarios, there are subtle variations in liquid loading capacity due to their distinct groove principles.
Wire rod Applicator: Principles, Applications, and Selection Guide - A Precision Coating Tool
This article provides a detailed introduction to the working principles of a Wire rod Applicator, including the mechanism by which it controls wet film thickness through the gap between stainless steel wires. It elaborates on its wide range of applications in fields such as coatings, inks, and lithium batteries, and summarizes its technical advantages, including precise control and ease of operation.