High-shear homogenizing dispersing emulsifying machine

High shear homogenizing dispersing emulsifiers use high-speed rotating rotors and stators to generate shear forces, breaking, mixing, and emulsifying materials. They are used in industries such as coatings and inks to achieve particle refinement, uniform dispersion, and stable emulsion preparation.
Selection
When selecting a high-shear homogenizing dispersion emulsifier, factors such as material viscosity, processing capacity, required fineness, and corrosion resistance must be considered. Match the motor power, speed range, and material to ensure the equipment meets specific process requirements.

Terms

Standards

Instruments

Rotation speed of 3000rpm, Processing capacity 20m ³/h, using three groups of stator structure to achieve strong impact and shear, with strong self-priming capacity and low lift transport function, can operate stably for a long time.

$ 4642.00

Rotation speed up to 3000rpm, Processing capacity 16m ³/h, using three-stage stator structure to achieve strong impact and shear, double-end mechanical sealing without leakage, jacket chill down design to support long-term operation.

$ 4020.00

Rotation speed up to 3000rpm, Processing capacity 11m ³/h, three sets of rotating stator structure to achieve strong impact and shear, double mechanical sealing design to ensure no leakage, jacket chilled down to support long-term operation.

$ 3193.00

Rotation speed up to 3000 rpm, Processing capacity ≤ 6m ³/h, using three-stage stator structure to achieve strong impact and shear, double-end mechanical sealing design to ensure no leakage, jacket chill down to support long-term operation.

$ 2676.00

The rotational speed range is 200-11000rpm, the processing capacity is up to 40L, and the precision-matched stator structure is used to achieve high-efficiency shear emulsification, which is suitable for the dispersion of various viscosity liquids and granular materials.

$ 493.00

Driven by a series-excited high-speed motor, Speed range 0-11000rpm, rotor maximum linear speed of 19m/s, tens of thousands of shear tears per minute, processing viscosity up to 8000cp, to achieve efficient emulsification dispersion.

$ 719.00

The device can quickly mix ground dispersed materials in a closed system, with a speed range of 1500-3500 rpm, a mixing capacity of 5-150G, and features bubble-free and quiet operation.

$ 6205.00

Using 16-bit microcomputer processor and stepper motor high subdivision drive, the whole process of stepless variable speed and stable Rotation speed, Measurement accuracy of +/- 1% F. S, LCD screen can display viscosity, shear rate, shear stress, Rotation speed, temperature and torque and other paraMeters.

$ 1994.00

Using 316 stainless steel working head, Speed range 1000-13000rpm, maximum processing viscosity 8000mpa.s, with stepless speed regulation and real-time data display function, suitable for shear emulsification experiments of various viscosity liquids.

$ 1213.00

Driven by high-speed motor, the speed range is 1000-13000rpm, the maximum processing viscosity is 8000mpa.s, with constant speed control and overload protection, suitable for shear emulsification experiments of various viscosity liquids.

$ 1163.00

Output power 300W, rotational speed range 300-18000rpm, using series-excited high-speed motor drive, working head all stainless steel corrosion resistance, coupling connection disassembly is simple and flexible.

$ 619.00

Speed range 8000-28000rpm, Processing capacity 50-1500ml, through high-speed swirl/spin to generate strong shear force, to achieve instant uniform dispersion emulsification, suitable for high viscosity material processing.

$ 1297.00

Adopt closed system design, mixing capacity 5-200G, Speed range 1500-3500rpm, can achieve fast and efficient Mix & disperse, the operation process is quiet, pollution-free and bubble-free, support manual and intelligent two control modes.

$ 6851.00

Rotation speed up to 28000rpm, line speed up to 27m/s, can handle materials with viscosity up to 8000cp, Modular structure supports a variety of head replacement to meet different experimental needs.

$ 751.00

Speed range 8000-28000rpm, Processing capacity 1-60ml, strong shear and turbulence are generated by high-speed swirl/spin to achieve instant uniform dispersion emulsification, suitable for high viscosity materials.

$ 1656.00

Articles

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Study on the Dispersion Uniformity of Blade Coating Machines in High-Load Electrode Slurry Coating
This article investigates how to optimize the dispersion uniformity of coatings by adjusting process parameters when using a blade coater to handle high-load electrode slurries.
Selection of laboratory grinders is based on the fineness requirements of coatings, choosing between ball mills or sand mills.
The selection of a laboratory grinder should be based on the fineness requirements of the coating. A fineness greater than 50 microns indicates coarse dispersion, 10 to 50 microns is considered medium fineness, and less than 10 microns requires high fineness dispersion.
When selecting a laboratory disperser, it is essential to evaluate the dispersion capacity and the speed range.
When selecting a laboratory disperser, it is crucial to evaluate the dispersion capacity and speed range. The dispersion capacity should be determined based on parameters such as material viscosity and solid content to avoid uneven dispersion or localized overheating caused by excessive or insufficient capacity.
Capacity Matching for Laboratory Small Dispersers and Pilot Dispersers
This article primarily discusses how to select the appropriate disperser for laboratory research and process development.
Laboratory dispersers achieve efficient dispersion of paint pigments.
This article introduces how laboratory dispersers efficiently disperse paint pigments. They break up pigment agglomerates through mechanical actions such as shear force, involving three stages: wetting, dispersing, and stabilizing.
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This article discusses the technical points in the selection of a disperser, including the speed range, the form of the dispersion disc, and the matching with the container.
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The fineness gauge is used to measure the particle dispersion of materials such as slurries and coatings, reflecting the particle size distribution through the depth of grooves on its surface.
Comparison of Rotational Viscometer and Capillary Rheometer in Testing the Flowability of Resin Processing
The rotational viscometer measures torque via rotor rotation, making it suitable for testing the static or low-shear fluidity of resins under low shear rates, with simple and quick operation. The capillary rheometer, on the other hand, forces samples through a capillary to simulate high-shear processing, providing flow data closer to actual production conditions, but it is more complex and time-consuming to operate.
Laser particle size analyzer measures the particle size distribution of spray powder.
Laser particle size analyzers measure the particle size distribution of sprayed powder based on the principle of light scattering, which is critical for coating uniformity and adhesion. During measurement, the powder must be dispersed in a suitable medium to avoid agglomeration, and tests should be repeated to ensure accuracy.
Operating Specifications and Result Interpretation of Paint Fineness Gauges
The fineness gauge is used to measure the dispersion of particles in paint. During operation, the sample should be applied to the groove under standard conditions, and a scraper is used to spread it evenly to form a wet film. The particle visibility is then observed under appropriate lighting, and the fineness value is read from the corresponding scale.
Application of Two-Step Method with Pre-Coating and Fine-Coating in Eliminating Bubble Defects for Dual-Blade Coater
The dual-blade coater employs a two-step method of pre-coating and precision coating to eliminate bubble defects during the coating process. In the pre-coating stage, high shear force is applied to break the bubbles in the slurry, causing them to rupture and rise to the surface. The precision coating stage then precisely controls the coating thickness, removing any remaining bubbles to form a uniform wet film.
The laboratory pulp wet disintegrator is used for pulp disintegration treatment.
The laboratory pulp wet disintegrator is a device used to simulate the industrial pulping process. It disperses pulp fibers into individual fibers or small fiber bundles through mechanical action, while simultaneously promoting fiber swelling and fibrillation, thereby providing standardized samples for subsequent performance evaluation.
The impact of the disperser impeller structure on dispersion effectiveness.
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Application of High-Speed Disperser in the Preparation of Water-Based Inks
This article introduces the application of a high-speed disperser in the preparation of water-based inks. It first explains the working principle of the equipment, which involves generating shear forces through high-speed rotation to disperse particles.