Optical Film Coater

The optical Coater precisely controls the coating head to uniformly apply optical thin-film materials onto the substrate surface, forming functional coatings through ultraviolet or thermal curing. It is used to produce optical components such as anti-reflection films, reflective films, and filters, and is applied in fields like lenses, display screens, and photovoltaic glass.
Selection
When selecting, consider the compatibility of the substrate type and size with the coating width. Determine the coating precision based on the required coating thickness. Choose a comma bar or micro-gravure coating head according to the material viscosity. Select the curing method in line with the production line speed. Reserve equipment upgrade interfaces to accommodate process changes.

Terms

Standards

Instruments

The Spin Coater is controlled by touch screen, the acceleration range is 100~ 4000rpm/s, and the speed can be automatically corrected by A/K selection. The motor torque is large and the operation is smooth, which is suitable for the assembly line process.

$ 2494.00

Using diffuse transmission optical path design, optical density Measurement range 0.00-6 OD, light transmitance accuracy +/- 2%, can simultaneously measure light transmitance, absolute optical density, relative optical density and Dot area ratio.

$ 673.00

Width 2cm, optical path 10mm, dimensions 12.5 × 22.5 × 45mm, specially designed for Spectrophotometer matching Cuvette, to ensure Optical inspection detection accuracy.

$ 101.00

The application width can be adjusted freely, and the drawdown blade Coater can be adapted to meet different experimental testing needs and realize flexible film operation.

$ 154.00

The width is 3cm, the optical path is 10mm, and the dimensions are 12.5 × 32.5 × 45mm. As a special accessory for Spectrophotometer, it ensures the stability of the optical path and the accuracy of measurement.

$ 106.00

Application width 500mm, wet film thickness 0.005-3mm adjustable, using servo drive and PLC control, with automatic tension and correction function, suitable for a variety of coils and Coating types.

$ 24279.00

Adopting chip tray direct temperature control technology, the heat exchange speed is 1-3 seconds, the speed range is 100-3000 rpm, the acceleration is 100-3000 rpm, and it has 5-stage speed adjustment and 12 sets of parameter memory functions, suitable for a variety of process requirements.

$ 5883.00

Adopt double comma Blade Coating head and three independent temperature zone drying system, film accuracy up to +/- 0.005mm, drying temperature up to 250 ℃, equipped with full servo tension control and automatic deviation correction system, realize fully automated precision Spreader process from unwinding to rewinding

$ 48484.00

Using scraping method to achieve 0.005-3mm wet film thickness, Spreader accuracy of +/- 5%, equipped with hot air circulation Oven and automatic constant tension control to ensure Spreader uniformity and Stability.

$ 40415.00

The width is 5cm, the optical path is 10mm, and the dimensions are 12.5 × 52.5 × 45mm, which is suitable for the use of Spectrophotometer to ensure Optical inspection detection accuracy.

$ 114.00

Using photoelectric detection and microcomputer servo system, high Sensitivity, minimum reading +/- 0.005 °, Repeatability ≤ 0.007 °, low optical rotation samples with measurable transmittance ≥ 10%, no reading error.

$ 1098.00

Infinity Optical inspection system and Modular function design can realize polarization and dark field observation; Coarse fretting coaxial focusing system fretting grid value of 2 μ m, guide column lifting device to adapt to different Film thickness workpiece detection needs.

$ 2252.00

The three-in-one optical path design can simultaneously measure the transmittance of blue light at 430nm, purple light at 395nm and visible light, and the test aperture Φ 1mm is suitable for large thickness materials. Real-time dynamic self-Adjustment ensures accurate data.

$ 373.00

Optical inspection fluorescence method without reference solution, built-in temperature sensor to calibrate data in real time, dual range design covering 0~ 20mg/L and 0~ 200% Saturation, 10 Meters long cable to support deep water or remote installation, polyformaldehyde and stainless steel composite structure to enhance environmental adaptability.

$ 636.00

The uniform glue speed and time can be adjusted steplessly in multiple periods, the motor torque is large and the operation is smooth, the solenoid valve control gas path is suitable for the assembly line process, and an air pump can work with multiple devices at the same time.

$ 3301.00

Articles

How to choose a laboratory coater? Which one should you buy: wire bar, scraper, or slot die?
This article introduces three methods for selecting laboratory coating machines: wire bar coating is suitable for low-viscosity coatings, offering low cost and simple operation; blade coating is ideal for medium-to-high viscosity slurries or those containing particles, with a wide range of film thickness control; slot-die coating provides the highest precision and is suitable for high-end applications such as electronic films.
Comparison of Coating Accuracy between Laboratory Blade Coater and Slot Die Coater
This article compares the coating precision of blade coaters and slot-die coaters in the laboratory. Blade coaters are suitable for thick coatings, with simple operation but relatively large uniformity errors; slot-die coaters offer higher precision and better uniformity for thin coatings. The choice of equipment depends on coating thickness and precision requirements.
Process optimization of heating coater in lithium battery electrode preparation
This article introduces process optimization methods for heating coaters in the preparation of lithium battery electrodes.
The Stripe Issue Caused by Tension Fluctuations in Roll-to-Roll Laboratory Coaters and Its Solutions
This paper analyzes the causes of and countermeasures for coating streaks resulting from tension fluctuations in roll-to-roll laboratory coaters.
Analysis of Common Defects in Laboratory Coating Machine Blade Coating and Adjustment Methods for Process Parameters
This article introduces common defects in the blade coating process of laboratory coaters, such as streaks, orange peel, bubbles, uneven thickness, and missed coating. It analyzes the causes of these issues, which are primarily related to material properties, operating parameters, and environmental factors.
Laboratory rod coater for submicron wet film preparation of photoresist.
This article introduces the process of using a laboratory bar coater to prepare submicron wet films of photoresist.
Application of Perovskite Coater in the Preparation of Intermediate Layers in Tandem Solar Cells
This article introduces the application of perovskite coating machines in the preparation of the intermediate layer of tandem solar cells.
Using a spray coater to achieve the preparation of functionally graded films.
This paper introduces a method for preparing functionally gradient films using a spray coating machine.
Application of Spray Coating Machines in the Encapsulation of Flexible Electronic Devices
This paper introduces the application of spray coating machines in the encapsulation of flexible electronic devices.
Roll-to-Roll Preparation of Perovskite Coaters for Flexible Perovskite Solar Cells
This article introduces the roll-to-roll fabrication method of flexible perovskite solar cells.
Operation Tips for Laboratory-Scale Hot Melt Adhesive Coating Machines
This article introduces the key operational points of a laboratory-scale hot melt adhesive coater. The equipment is primarily used in laboratories to apply hot melt adhesives uniformly onto substrates, supporting the research, development, and testing of adhesives.
Application of Continuous Coating Machine for Lithium Battery Electrode Preparation in Electrode R&D
The laboratory continuous coater is a key piece of equipment in lithium battery electrode research and development, used to simulate mass production coating processes. By precisely controlling parameters such as coating speed, thickness, and tension, it helps researchers optimize slurry formulations and coating procedures.
How to Coat High-Viscosity Slurry – Parameter Setting Tips for Blade Coaters
This article primarily discusses the parameter setting techniques for high-viscosity slurries on blade coaters. High-viscosity slurries exhibit characteristics such as shear thinning, so it is essential to leverage shear effects during coating to facilitate slurry spreading. After coating, the viscosity should recover quickly to prevent sagging.
Common Troubleshooting for Wire Bar Coater: Solving Issues of Streaking and Uneven Thickness
This article mainly introduces solutions to two common faults in the operation of the wire rod coater—coating streaks and uneven coating thickness.
Roll-to-roll coater enables continuous preparation of flexible electronic materials.
Roll-to-roll coating is a continuous production process that involves uniformly applying functional slurry onto a flexible substrate, followed by drying and curing to form a functional film.