Coating Online Thickness Gauge

The online coating thickness gauge uses non-contact sensors (such as ultrasonic or eddy current) to measure coating thickness in real-time. Its principle is based on signal reflection or electromagnetic induction, and it is used for monitoring coating uniformity on production lines. It is commonly employed for coating quality inspection on metal and plastic substrates.
Selection
When selecting an online coating thickness gauge, factors to consider include substrate type, coating range, accuracy requirements, environmental adaptability, and installation method. It is essential to match sensor technologies (such as magnetic or eddy current), ensure compatibility with production line speed, and evaluate maintenance needs and cost factors.

Terms

Standards

Instruments

Provide an additional one-year warranty period, which is applicable to Coating thickness Gauge pRoducts. It needs to be purchased simultaneously when purchasing the equipment and is not sold separately.

$ 122.00

Measurement range 0~ 1250μm, suitable for LEEB220 and LEEB222 Coating thickness Gauge, Abrasion Resistance is good, suitable for a variety of nonmagnetic Coating thickness detection.

$ 157.00

Dedicated to Coating thickness Gauge calibrating, ensure accurate thickness measurement, suitable for F type equipment, improve Reliability.

$ 88.00

Using magnetic Induction and eddy Current dual method, the measurement range is 10-3000μm, the accuracy is +/- 2μm/2%, with automatic substrate identification, online statistics and backlight display, suitable for various surface shapes.

$ 853.00

Measurement accuracy with professional calibrating services for quality control and equipment maintenance, purchased with Coating thickness Gauge.

$ 154.00

Using magnetic Induction and eddy current dual method to automatically identify the substrate, measurement accuracy +/- 2μm/2%, with a key calibrate function, can achieve accurate measurement on rough or curved surfaces, built-in online statistics real-time display data fluctuations.

$ 693.00

Measurement principle using ultrasonic, Measurement range 50~ 3800μm, accuracy +/- (2μm + 3%), suitable for concrete and fiberglass substrate Coating thickness detection.

$ 2939.00

Measurement thickness up to 25mm with an error of only +/- 3% with removable FJS Probe for thick protective coating substrates, statistical capabilities and 250,000 Data storage capabilities.

$ 2115.00

Measurement principle using ultrasonic, Measurement range 13~ 1000μm, accuracy +/- (2μm + 3%), suitable for wood, plastic and other substrates polymer Coating thickness detection.

$ 2652.00

Measurement range 0-500μm, Accuracy 0.7μm + 1%, support for calibrated measurement and online statistics, suitable for a variety of curved and complex surfaces.

$ 2140.00

Using magnetic Induction and eddy Current principle simultaneous measurement composite coatings, Measurement range 0~ 1500μm, error +/- 1%, can display a single coating and zinc layer thickness, suitable for the accurate detection of ferrous and non-ferrous substrates.

$ 1622.00

Using magnetic Induction and eddy Current dual principle, it can simultaneously measure paints and zinc layer thickness. Measurement range is 0-1500 μm, accuracy is +/- 1%, suitable for composite coating system inspection.

$ 1387.00

Measurement range of 5-500μm with a three-blade design, LED Illumination Microscope and swirl/spin system for accurate assessment of Coating thickness and substrate defects.

$ 296.00

Measurement range 0-3000μm, error +/- 3%, easy to carry and high Stability, suitable for a variety of Coating thickness detection.

$ 461.00

Adopt magnetic Induction principle measurement Coating thickness, Measurement range 0-1250μm, resolution up to 0.1μm, with automatic identification Probe, Data storage and upper and lower limit alarm function, aluminum shell is sturdy and durable.

$ 296.00

Articles

Selection of Coating Thickness Gauges Using Magnetic and Eddy Current Methods on Different Substrates
This article introduces two main methods for coating thickness gauges: the magnetic method and the eddy current method. When choosing a method, the key is to determine it based on the electromagnetic properties of the substrate.
Application of Coating Thickness Gauges in Electroplating Thickness Detection
Coating thickness gauges are used to measure the thickness of electroplated layers, primarily employing the electromagnetic induction method for measuring non-magnetic coatings on magnetic substrates, or the eddy current method for measuring insulating coatings on non-magnetic metal substrates.
Ultrasonic thickness gauge for detecting thick coatings and composite coatings.
Ultrasonic thickness gauges measure coating thickness using the principle of ultrasonic pulse reflection, calculating the result based on the propagation time of sound waves in the material and the speed of sound. When detecting thick coatings and composite coatings, challenges such as acoustic attenuation of the material, unknown sound speed, and signal recognition at multi-layer interfaces must be addressed.
Coulometric Method Coating Thickness Gauge for Non-Destructive Measurement of Precious Metal Coatings
The coulometric coating thickness gauge measures the thickness by calculating the amount of electricity required to dissolve the precious metal coating through the principle of electrolytic dissolution. This method is non-destructive to the overall sample, only forming tiny electrolytic spots.
Comparison of Dual-Principle Instruments: Magnetic Induction vs. Eddy Current for Coating Thickness Measurement
This article compares the principles of two coating thickness gauges. The choice of method depends on the substrate material: magnetic induction is used for magnetic metals, while eddy current is applied for non-magnetic metals.
Eddy current thickness gauge detects coatings on non-ferrous metals.
The eddy current thickness gauge operates on the principle of electromagnetic induction, generating an alternating magnetic field through the probe coil, which induces eddy currents on the surface of non-ferrous metal substrates.
Magnetic thickness gauge measures the thickness of coatings on steel surfaces.
Magnetic thickness gauges are used to measure the thickness of non-magnetic coatings on ferromagnetic substrates such as steel, based on the principles of magnetic induction or changes in magnetic attraction. Prior to use, calibration should be performed according to relevant standards, and attention should be paid to factors such as substrate characteristics, workpiece shape, and surface conditions that may affect the measurements.
The principle of measuring dry film thickness with a coating thickness gauge
Coating thickness gauges measure dry film thickness through non-destructive methods, with commonly used principles including electromagnetic induction, eddy current, and ultrasonic methods.
Standard Operating Procedure for Zero Calibration and Substrate Calibration of Coating Thickness Gauges
This article introduces two key calibration methods for coating thickness gauges: zero-point calibration and substrate calibration. During operation, it is important to ensure that the probe is perpendicular, pressure is applied evenly, and regular calibration and recording are maintained. These steps effectively enhance measurement accuracy and meet industry standard requirements.
Differences in Measurement Principles Between Magnetic Method and Eddy Current Method for Coating Thickness Gauges
Coating thickness gauges primarily utilize two measurement principles: magnetic method and eddy current method. The selection of the method should be based on the characteristics of the substrate material to ensure measurement accuracy.
What is a Coating Thickness Gauge? A Complete Analysis of Its Principles, Usage, and Application Areas
The article systematically elaborates on the working principles of two core measurement techniques, magnetic induction and eddy current, detailing the standard measurement process from calibration to data recording, and conducting an in-depth analysis of the influence of substrate characteristics, geometric shapes, and environmental factors on measurement accuracy.