Laboratory gravure coater

The laboratory gravure Coater carries coating material through an engraved roller, controls the thickness with a doctor blade, and then transfers it onto the substrate surface. It is used to simulate printing and coating processes, achieving uniform coatings on materials such as paper and film, making it suitable for ink adhesion testing and coating sample preparation.
Selection
When selecting, consider the compatibility of substrate width with machine specifications, match the number of roller lines to coating thickness requirements, check the temperature control precision to suit material drying characteristics, confirm the wear resistance of the doctor blade material, verify the stability of unwinding and rewinding tension, and evaluate the compatibility design for solvent-based or water-based coatings.

Terms

Standards

Instruments

Adopt servo electric printing pressure system, printing pressure 0-4mm automatic adjustment, printing speed 0-100 Meters can be set, support low accuracy overprint, simulate Gravure Printing drawdown blade Installation method, easy to detect inks.

$ 5237.00

Slot-die Spreader and gravure coating dual function design, Spreader thickness range of 0.005-3mm, drying temperature up to 200 ℃, bonding accuracy of 0.5mm, suitable for a variety of non-elastic materials stable composite and Spreader processing.

$ 40415.00

The Spin Coater is controlled by touch screen, the acceleration range is 100~ 4000rpm/s, and the speed can be automatically corrected by A/K selection. The motor torque is large and the operation is smooth, which is suitable for the assembly line process.

$ 2494.00

Using electric pressure system and circular pressing operation mode, printing pressure 0-4mm, speed 0-100 Meters, adjustable scraper pressure and speed, support low accuracy overprinting and Color detection.

$ 6020.00

Four-speed proofing speed is optional, up to 45m/min, using flat engraving plate for direct printing, supporting 95 × 149mm concave sample range, suitable for fast proofing of flexible substrates.

$ 4108.00

Using electric pressure system, the printing pressure is adjustable from 0 to 2mm, the speed range is 0 to 80 Meters, low accuracy overprinting is supported, and the computer program control operation is stable.

$ 5915.00

The printing speed is 0~ 260m/min, the accuracy is less than 0.5, which supports data management and characteristic detection, and can reduce the number of proofing and material waste.

$ 9433.00

Equipped with High Accuracy Servo Motor, uniform ink speed adjustable 0-300rpm, pressure 0 to 1kpa pneumatic adjustment, using circular embossing method to improve fit, support quick replacement of anilox roller.

$ 7049.00

Adopt circular embossing method to improve the fit, the proofing speed is adjustable from 0-300rpm, equipped with High Accuracy Servo Motor and quick replacement anilox roller system, support a variety of gray scale customization.

$ 7335.00

Using 300-line quadrilateral pyramid-shaped mesh hole stainless steel anilox roller, the print width is 70mm, the wet film thickness is inversely proportional to the number of lines, and accurate Spreader is realized through handle operation.

$ 267.00

Made of wear-resistant stainless steel, the service life is more than 6 months. The wet film thickness is 43.4 μm, the film accuracy is 0.1 μm, and three diaMeters of 6.35mm, 9.52mm and 12.7mm are provided to ensure the consistent film effect.

$ 167.00

Using 180LPI metal anilox roller with 70mm print width, four pyramidal net hole structure to ensure the ink transfer evenly, the handle design in line with ergonomic operation labor-saving.

$ 267.00

Gluing time up to 3000 seconds, speed range of 100 to 10000rpm, acceleration of 100-10000rpm/s, support Vacuum chuck and solenoid valve control gas path, suitable for assembly line process.

$ 1590.00

Adjustable application width, with automatic Spreader function, easy to operate, Repeatability is good, suitable for a variety of samples of laboratory prepative.

$ 4914.00

The homogenizing time is up to 3000 seconds, the speed range is 100-10000rpm, and the acceleration is 100-10000rpm/s. It supports multi-stage program control. Vacuum chuck ensures the stability of the substrate and is suitable for assembly line processes.

$ 1493.00

Articles

Application of Gravure Printing Proofer in Water-based Ink Proofing and Pinhole Defect Evaluation
This article introduces how the gravure printability tester is used for water-based ink proofing and pinhole defect evaluation. Water-based inks are environmentally friendly but prone to tiny pinhole defects. The instrument enables standardized sample preparation and reduces human interference by controlling parameters such as cell depth and doctor blade angle.
The use of gravure proofing machines in the comprehensive evaluation of gravure ink printability and drying performance.
This article explores how a gravure proofing press can be used to comprehensively evaluate the printability and drying properties of gravure inks. The experiment tested the dot sharpness, transfer rate, and leveling properties of different inks using standard equipment, while recording drying times through the filter paper method and infrared temperature measurement.
Laboratory rod coater for submicron wet film preparation of photoresist.
This article introduces the process of using a laboratory bar coater to prepare submicron wet films of photoresist.
Application of Perovskite Coater in the Preparation of Intermediate Layers in Tandem Solar Cells
This article introduces the application of perovskite coating machines in the preparation of the intermediate layer of tandem solar cells.
Using a spray coater to achieve the preparation of functionally graded films.
This paper introduces a method for preparing functionally gradient films using a spray coating machine.
Application of Spray Coating Machines in the Encapsulation of Flexible Electronic Devices
This paper introduces the application of spray coating machines in the encapsulation of flexible electronic devices.
Roll-to-Roll Preparation of Perovskite Coaters for Flexible Perovskite Solar Cells
This article introduces the roll-to-roll fabrication method of flexible perovskite solar cells.
Operation Tips for Laboratory-Scale Hot Melt Adhesive Coating Machines
This article introduces the key operational points of a laboratory-scale hot melt adhesive coater. The equipment is primarily used in laboratories to apply hot melt adhesives uniformly onto substrates, supporting the research, development, and testing of adhesives.
Application of Continuous Coating Machine for Lithium Battery Electrode Preparation in Electrode R&D
The laboratory continuous coater is a key piece of equipment in lithium battery electrode research and development, used to simulate mass production coating processes. By precisely controlling parameters such as coating speed, thickness, and tension, it helps researchers optimize slurry formulations and coating procedures.
How to Coat High-Viscosity Slurry – Parameter Setting Tips for Blade Coaters
This article primarily discusses the parameter setting techniques for high-viscosity slurries on blade coaters. High-viscosity slurries exhibit characteristics such as shear thinning, so it is essential to leverage shear effects during coating to facilitate slurry spreading. After coating, the viscosity should recover quickly to prevent sagging.
Common Troubleshooting for Wire Bar Coater: Solving Issues of Streaking and Uneven Thickness
This article mainly introduces solutions to two common faults in the operation of the wire rod coater—coating streaks and uneven coating thickness.
Roll-to-roll coater enables continuous preparation of flexible electronic materials.
Roll-to-roll coating is a continuous production process that involves uniformly applying functional slurry onto a flexible substrate, followed by drying and curing to form a functional film.
What are some cost-effective alternatives to roll-to-roll coaters for the early stages of flexible film R&D when the investment is too high?
The investment in roll-to-roll coating machines is too high. What are some cost-effective alternatives for the early stages of flexible film research and development? Among blade coating, spin coating, and spray coating, which one would you choose?
Coating Process of Slurries with Different Viscosities on Vacuum Adsorption Coating Machines
This article explores the process adaptability of slurries with different viscosities on vacuum adsorption coating machines. The slurries are categorized into low, medium, and high viscosity, and their flow characteristics during the coating process, along with key process control points, are discussed respectively.
The working principle of laboratory wire rod coaters and methods for controlling coating thickness
The laboratory wire rod coater is a precision instrument used to prepare uniform, thickness-controllable wet film coatings on substrate surfaces. Its core components include a coating rod, a flat coating platform, clamps for securing the substrate, and a mechanical system that drives the coating rod to move at a constant speed.