Melt Coating Machine

The melt Coater heats solid coatings until they melt into a fluid, which is then evenly applied onto the substrate surface through a coating head. After cooling, a solid coating is formed. It is used for preparing waterproof, decorative, or functional layers on materials such as paper and films, and is commonly employed in the production of packaging materials and industrial films.
Selection
When selecting, consider the substrate's temperature resistance, coating thickness requirements, and production speed compatibility. Focus on the heating method (electric/oil heating), coating head precision, and cooling system efficiency. Ensure compatibility with the existing production line width, reserve maintenance space, and verify energy consumption and site constraints.

Terms

Standards

Instruments

Temperature control accuracy of +/- 0.5 ℃, equipped with eight standard test force, can accurately determine the melt flow performance of polymers at high temperatures, to meet a variety of material testing needs.

$ 977.00

Adopting MCU to adjust power and temperature control mode, temperature control accuracy +/- 0.5 ℃, with eight standard test force, can meet the needs of different material testing, suitable for melt flow performance measurement at high temperature.

$ 945.00

Equipped with 8 Meters Oven, roller heating temperature up to 200 ℃, effective application width 500mm, Spreader thickness range 0.005-3mm, support automatic unwinding to winding process, suitable for hot-melt adhesive film.

$ 29120.00

Temperature range 50~ 400 ℃, thermostatic accuracy +/- 0.5 ℃, equipped with eight standard test force, can accurately determine the flowability and viscosity of polymers in molten state and other physical properties.

$ 993.00

Coating speed 1~ 10m/min adjustable, Spreader thickness range of 0.005-3mm, drying temperature up to 200 ℃, equipped with infrared drying and air cooling system to achieve efficient Spreader and drying.

$ 51711.00

The thickness range of Spreader is 0.01mm~ 2mm, the minimum gluing thickness is 0.01mm, the coating surface density ≤ +/- 1.5%, the dial Meter is used to fine-tune the gap and the Teflon baffle to adjust the width, and it supports forward and reverse continuously variable speed and automatic winding.

$ 4269.00

High Accuracy modular Spreader station structure, Spreader thickness range of 0.01mm to 2mm, coating speed 2-4.5 m/min adjustable, support forward and reverse stepless variable speed and automatic winding, gap adjustment Graduation up to 0.001mm, easy to accurately control the Spreader process.

$ 5399.00

The equipment supports 400mm maximum Spreader width, Spreader thickness 0.01-2 mm adjustable, with forward and reverse stepless speed change and automatic winding function. The rubber groove and upper rubber wheel can be quickly disassembled and cleaned to adapt to different material tension control needs.

$ 37188.00

Using Hastelloy heating cylinder to avoid high temperature oxidation, dual Sensor temperature control accuracy of +/- 0.5 ℃, support strong corrosion plastic test, with four minutes countdown and RS232 data output function.

$ 933.00

Adopt High Accuracy modular Spreader station structure, all-electric control without external air source; Spreader thickness can reach a minimum of 0.01mm, accuracy +/- 0.003mm; equipped with UV LED curing module, instant curing; Spreader width 400mm, speed 2-4.5 m/min adjustable, forward and reverse stepless transmission.

$ 9755.00

The equipment adopts High Accuracy modular Spreader station, all-electric control without air source, minimum glue thickness 0.01mm, Spreader speed 2-4.5 m/min adjustable, with electronic control precision tension to adapt to a variety of materials such as paper, plastic and metal film.

$ 5721.00

Employing an extrusion production process, the coating thickness is 105 microns, the coating width reaches 300 mm, and the coating accuracy can achieve 0.5 microns, ensuring coating uniformity and high-precision control.

$ 178.00

Using a formed pRoduction process, the film thickness is 114.3 μm, and the film uniformity accuracy can reach 0.1 μm, which is suitable for a variety of coating applications.

$ 167.00

Can measure 50~ 200000mPa · s viscosity range, Temperature control accuracy of +/- 0.1 ℃, the use of high subdivision stepper motor to ensure smooth Rotation speed, support the whole process of monitoring viscosity - Linear dispersion, beyond the range of automatic alarm.

$ 1645.00

Maximum Spreader width up to 1000mm, Spreader speed 1-10m/min adjustable, support unlimited length Spreader and automatic winding, forward and reverse stepless speed change, discharge and receiving reel tension adjustable, heating Rod and glue slot can be quickly disassembled to clean up residual glue.

$ 29120.00

Articles

Laboratory rod coater for submicron wet film preparation of photoresist.
This article introduces the process of using a laboratory bar coater to prepare submicron wet films of photoresist.
Application of Perovskite Coater in the Preparation of Intermediate Layers in Tandem Solar Cells
This article introduces the application of perovskite coating machines in the preparation of the intermediate layer of tandem solar cells.
Using a spray coater to achieve the preparation of functionally graded films.
This paper introduces a method for preparing functionally gradient films using a spray coating machine.
Application of Spray Coating Machines in the Encapsulation of Flexible Electronic Devices
This paper introduces the application of spray coating machines in the encapsulation of flexible electronic devices.
Roll-to-Roll Preparation of Perovskite Coaters for Flexible Perovskite Solar Cells
This article introduces the roll-to-roll fabrication method of flexible perovskite solar cells.
Operation Tips for Laboratory-Scale Hot Melt Adhesive Coating Machines
This article introduces the key operational points of a laboratory-scale hot melt adhesive coater. The equipment is primarily used in laboratories to apply hot melt adhesives uniformly onto substrates, supporting the research, development, and testing of adhesives.
Application of Continuous Coating Machine for Lithium Battery Electrode Preparation in Electrode R&D
The laboratory continuous coater is a key piece of equipment in lithium battery electrode research and development, used to simulate mass production coating processes. By precisely controlling parameters such as coating speed, thickness, and tension, it helps researchers optimize slurry formulations and coating procedures.
How to Coat High-Viscosity Slurry – Parameter Setting Tips for Blade Coaters
This article primarily discusses the parameter setting techniques for high-viscosity slurries on blade coaters. High-viscosity slurries exhibit characteristics such as shear thinning, so it is essential to leverage shear effects during coating to facilitate slurry spreading. After coating, the viscosity should recover quickly to prevent sagging.
Common Troubleshooting for Wire Bar Coater: Solving Issues of Streaking and Uneven Thickness
This article mainly introduces solutions to two common faults in the operation of the wire rod coater—coating streaks and uneven coating thickness.
Roll-to-roll coater enables continuous preparation of flexible electronic materials.
Roll-to-roll coating is a continuous production process that involves uniformly applying functional slurry onto a flexible substrate, followed by drying and curing to form a functional film.
What are some cost-effective alternatives to roll-to-roll coaters for the early stages of flexible film R&D when the investment is too high?
The investment in roll-to-roll coating machines is too high. What are some cost-effective alternatives for the early stages of flexible film research and development? Among blade coating, spin coating, and spray coating, which one would you choose?
Coating Process of Slurries with Different Viscosities on Vacuum Adsorption Coating Machines
This article explores the process adaptability of slurries with different viscosities on vacuum adsorption coating machines. The slurries are categorized into low, medium, and high viscosity, and their flow characteristics during the coating process, along with key process control points, are discussed respectively.
The working principle of laboratory wire rod coaters and methods for controlling coating thickness
The laboratory wire rod coater is a precision instrument used to prepare uniform, thickness-controllable wet film coatings on substrate surfaces. Its core components include a coating rod, a flat coating platform, clamps for securing the substrate, and a mechanical system that drives the coating rod to move at a constant speed.