Roll Coating Film Applicator

The roll coating machine uses a motor to drive the steel roller to rotate, transferring the coating material uniformly onto the substrate surface to form a coating. A scraper is used to control the thickness of the coating on the roller surface, and the roller speed is adjusted to regulate the coating amount. It is used for laboratory coating preparation on paper, film, and metal coils, simulating the coating process of production lines.
Selection
Select the pressure adjustment range between rollers based on the substrate thickness, and match the roller surface material and pattern specifications according to the coating viscosity. Determine the parameters of the accompanying oven based on the drying method, and choose the roller width dimensions according to the sample width. Verify that the power specifications match the laboratory's power supply, and confirm that the equipment footprint fits the installation space.

Terms

Instruments

Adopting 500 * 700mm Dimensions, used with bar or Film Applicator, is conducive to the smooth and effective film, and improves the convenience of film operation.

$ 227.00

Support 0-3000um Coating thickness adjustment, travel speed 0-5m/min, Oven temperature 40-150 ℃; Modular head can switch extrusion, Drawdown blade and other Spreader functions, integrated tension closed-loop control and infrared drying options.

$ 9433.00

Adopt double roll extrusion method to achieve 0.3-10 mm Spreader Film thickness, accuracy of +/- 0.05mm; Equipped with hot air circulation Oven, Temperature range room temperature to 200 ℃ +/- 3 ℃; Tension controller automatically controls the unwinding process to ensure the uniformity of Spreader.

$ 10562.00

Micro-gravure plate coating method to achieve ultra-thin uniform coating, Spreader thickness range is wide; integrated online corona treatment makes the substrate surface tension up to 72dyne/cm; drying box temperature control accuracy +/- 3 ℃ to meet different solvent drying needs.

$ 24279.00

Application width 300mm, Spreader accuracy +/- 0.005mm, Drawdown blade can be quickly disassembled and cleaned, three independent temperature control oven to ensure uniform drying, suitable for a variety of substrates and Stock processing.

$ 24279.00

Spreader width 100mm, wet film thickness 40μm, wear resistant corrosion resistant alloy steel material, can be manually operated or with automatic Film Applicator to ensure coating conformity and Repeatability.

$ 143.00

The 4-sided coating Applicator can be prepative of four wet film thicknesses, the accuracy is +/- 3μm, the application width is 80mm, the stainless steel material is resistant to corrosion, and the operation is simple only need to change the angle.

$ 1172.00

Effective Spreader width 100mm, wet film thickness up to 600μm, high-quality wear-resistant corrosion-resistant alloy steel material, support manual film or with automatic Film Applicator to ensure good conformity Repeatability coating.

$ 143.00

The 4-sided coating Applicator can be prepative of four wet film thicknesses, the conversion angle is easy to operate, the accuracy is +/- 3μm, the stainless steel material is resistant to acid and alkali erosion, and the application width is 80mm.

$ 1235.00

Spreader width 100mm, wet film thickness 37.5μm, wear-resistant corrosion-resistant alloy steel material, can be used manually or with automatic Film Applicator to ensure coating conformity and Repeatability.

$ 143.00

Adopting double roll extrusion method, Spreader Film thickness range 0.3-10 mm adjustable, accuracy up to +/- 0.05mm, equipped with handwheel adjustment and dial indicator display, dip plate is 304 stainless steel material.

$ 4108.00

Adopting dip coating with double roll extrusion structure, Spreader thickness 0.3-10 mm adjustable, mechanical speed 1.2m/min can be slowly adjusted, built-in glue circulation system to ensure Spreader uniformity.

$ 29120.00

Wire-wound structure ensures 0.1 micron High Accuracy, wet film thickness 50.3 μm, stainless steel material is durable and easy to clean, and the wide-Rod Film Applicator achieves uniform coating.

$ 160.00

Using roll-to-roll continuous solution pool mode, the width of the substrate is 200mm, and it is dried by 130 ° C hot air Oven; the solution pool can be lifted and heated, and PLC control ensures stable operation, which is suitable for a variety of substrate processing.

$ 48484.00

Using D type High Accuracy Impact device, Measurement range 30~ 110HS, can detect cast steel roll, forged steel roll and cast iron roll three kinds of hardness of materials, with anti-Impact and anti-electromagnetic interference ability, support 7 kinds of Hardness standard automatic conversion.

$ 554.00

Articles

Laboratory blade coating machine is used for analyzing the film-forming characteristics of high-viscosity slurries.
This article analyzes the characteristics of a laboratory doctor blade coater for forming films from high-viscosity slurries. It focuses on the impact of slurry rheological properties on film formation quality.
Effect of Different Coating Speeds on Film Thickness Consistency in an Adjustable Film Applicator
This paper studies the influence of coating speed of an adjustable film applicator on film thickness uniformity. In the experiment, the coating blade gap was fixed at 100 μm, and a resin solution with a viscosity of 200 mPa·s was used to prepare films at five speeds ranging from 10 to 80 mm/s, followed by thickness measurements.
Application of Laboratory Scraper Heating Coating Machine in Hot Melt Adhesive Coating
This article introduces the application of a laboratory blade heating coating machine in hot melt adhesive coating. It first explains the coating process and principles, including three stages—heat conduction, fluid shear, and surface wetting—as well as the influence of temperature on adhesive viscosity.
Application of Automatic Coating Machines in the Preparation of Ceramic Coatings for Lithium-Ion Battery Separators
This article discusses the application of automatic film coating machines in the preparation of ceramic coatings for lithium battery separators. Traditional manual coating methods often result in uneven coatings, which can adversely affect battery performance.
Automatic coating machines are used for the uniform application of conductive silver paste onto ITO glass.
This article explores the technique of uniformly coating conductive silver paste on ITO glass using an automatic coating machine. By controlling parameters such as coating speed and pressure, the automatic coating machine replaces traditional manual methods, thereby enhancing the consistency and repeatability of the coating process.
Standard ink film preparation with a blade coater before tack testing of offset printing inks.
This article introduces the method of preparing a standard ink film using a blade coater before testing the tackiness of offset printing inks. It explains the principle of controlling ink film thickness by adjusting the blade gap and details the operational steps from securing the substrate and applying the ink to completing the coating process.
Application of Automatic Film Coating Machine in Waterproof Coating Finishing of Textiles
Automatic film coating machines are used for waterproof coating finishing on textiles, enabling precise control of coating thickness, improving uniformity and production efficiency.
Study on the Dispersion Uniformity of Blade Coating Machines in High-Load Electrode Slurry Coating
This article investigates how to optimize the dispersion uniformity of coatings by adjusting process parameters when using a blade coater to handle high-load electrode slurries.
Vacuum adsorption coating machine solves the flatness challenge in the transfer of ultra-thin graphene films.
The vacuum adsorption coating machine transfers graphene films smoothly onto target substrates through controlled negative pressure, solving issues such as wrinkling, tearing, and contamination often encountered with traditional methods.
Application of Laboratory Coating Machines in the Coating of Optical-Grade PET Anti-Reflection Coatings
This article discusses the application of laboratory coating machines in the preparation of anti-reflective coatings on optical-grade PET substrates. By controlling parameters such as coating speed and gap, the coating machine enables precise adjustment of coating thickness, thereby enhancing light transmittance and reducing reflection.
The wire bar coater with heating and vacuum adsorption is used for the preparation of perovskite solar cell layers.
This article introduces a new technique for preparing the light-absorbing layer of perovskite solar cells: a wire-bar coater with heating and vacuum adsorption capabilities.
Vacuum adsorption coating machine is used for the coating of proton exchange membrane fuel cell electrodes.
This article introduces the application of vacuum adsorption coating machines in the coating of proton exchange membrane fuel cell electrodes.
Application of Automatic Coating Machines in the Preparation of Ceramic Coatings for Lithium Battery Separators
This article introduces the application of automatic coating machines in the preparation of ceramic coatings for lithium battery separators. Traditional
The experimental sample of pressure-sensitive adhesive coated on the surface of PET labels using a film coater.
This article introduces the experimental method of applying pressure-sensitive adhesive to the surface of PET labels using a coating machine.
Preparation of composite films by coating mechanism for electrical performance experimental characterization
This article introduces the method of preparing composite films using a film coating machine and testing their electrical properties. The film coating machine evenly spreads the slurry with a blade, controlling thickness and uniformity. The preparation process includes raw material preparation, substrate treatment, coating, and curing.