Laboratory Casting Film Coater

The laboratory casting film Coater forms a uniform film on a substrate by heating and melting the sample with a doctor blade. It is used to simulate the film-forming process of materials such as plastics and adhesives in industrial production, and to test performance parameters such as film thickness and light transmittance.

Instruments

Using one-piece casting process, strong and not easy to deform, maintaining test parallelism; Measurement range 0~ 4mm, resolution 0.01mm, contact pressure 100 +/- 10kPa, contact area 2 +/- 0.05cm ², in line with standard requirements.

$ 509.00

Measurement accuracy of 0.01mm, measurement pressure of 20 +/- 0.5kpa, can maintain good parallelism, suitable for film thickness test below 20mm.

$ 509.00

Aluminum die-casting ceramic coating working plate is resistant to abrasion and corrosion, the highest temperature is 350 ° C, the temperature control accuracy is +/- 0.2 ° C, the DC brushless motor runs smoothly with low noise, and the double heating control circuit ensures temperature stability.

$ 493.00

The Spin Coater is controlled by touch screen, the acceleration range is 100~ 4000rpm/s, and the speed can be automatically corrected by A/K selection. The motor torque is large and the operation is smooth, which is suitable for the assembly line process.

$ 2494.00

The application width can be adjusted freely, and the drawdown blade Coater can be adapted to meet different experimental testing needs and realize flexible film operation.

$ 154.00

Impact energy up to 90Num, Impact device mass 250g, can measure surface roughness up to 30μm large heavy specimen, ball head using tungsten carbide material Hardness up to 1600HV.

$ 1138.00

Rotation speed control is accurate and synchronization performance is good; the height of the casting roller can be adjusted to adapt to different solution strength materials; the surface finish of the hard chrome-plated mirror roller is high, and it is equipped with a circulating water chilling down system. Temperature control accuracy +/- 1 ℃.

$ 24279.00

Application width 500mm, wet film thickness 0.005-3mm adjustable, using servo drive and PLC control, with automatic tension and correction function, suitable for a variety of coils and Coating types.

$ 24279.00

Using scraping method to achieve 0.005-3mm wet film thickness, Spreader accuracy of +/- 5%, equipped with hot air circulation Oven and automatic constant tension control to ensure Spreader uniformity and Stability.

$ 40415.00

The four-sided design allows for the preparation of film thicknesses of 200μm, 400μm, 600μm, and 800μm. Made of stainless steel, it offers high coating precision, a compact size, and is suitable for various substrates and coatings with different pH levels.

$ 275.00

Adopting double roll extrusion method, Spreader Film thickness range 0.3-10 mm adjustable, accuracy up to +/- 0.05mm, equipped with handwheel adjustment and dial indicator display, dip plate is 304 stainless steel material.

$ 4108.00

Speed range 0~ 10000rpm, heating temperature up to 200 ℃, using touch screen preset uniform glue Linear dispersion, support diaMeter ≤ 8 inches substrate, simplify the operation process to improve the uniformity of film formation.

$ 6205.00

Speed range 0~ 10000rpm, heating temperature up to 200 ℃, using intelligent temperature control and touch screen preset uniform glue Linear dispersion, simplify the operation process and ensure film uniformity.

$ 6205.00

Adopt bar coating method, coating speed 1~ 300mm/s stepless speed regulation, film accuracy +/- 0.001mm, equipped with High Accuracy imported bar and Glass table, support application length and speed free adjustment, suitable for a variety of substrate film.

$ 1687.00

Impact energy 90mJ, ball head diaMeter 5mm tungsten carbide material, suitable for heavy and rough surface casting and forging, the maximum hardness of the specimen 650HB, the minimum thickness of 10mm, hardening layer depth ≥ 1.2mm.

$ 364.00

Articles

Laboratory blade coating machine is used for analyzing the film-forming characteristics of high-viscosity slurries.
This article analyzes the characteristics of a laboratory doctor blade coater for forming films from high-viscosity slurries. It focuses on the impact of slurry rheological properties on film formation quality.
Effect of Different Coating Speeds on Film Thickness Consistency in an Adjustable Film Applicator
This paper studies the influence of coating speed of an adjustable film applicator on film thickness uniformity. In the experiment, the coating blade gap was fixed at 100 μm, and a resin solution with a viscosity of 200 mPa·s was used to prepare films at five speeds ranging from 10 to 80 mm/s, followed by thickness measurements.
Application of Laboratory Scraper Heating Coating Machine in Hot Melt Adhesive Coating
This article introduces the application of a laboratory blade heating coating machine in hot melt adhesive coating. It first explains the coating process and principles, including three stages—heat conduction, fluid shear, and surface wetting—as well as the influence of temperature on adhesive viscosity.
Application of Automatic Coating Machines in the Preparation of Ceramic Coatings for Lithium-Ion Battery Separators
This article discusses the application of automatic film coating machines in the preparation of ceramic coatings for lithium battery separators. Traditional manual coating methods often result in uneven coatings, which can adversely affect battery performance.
Automatic coating machines are used for the uniform application of conductive silver paste onto ITO glass.
This article explores the technique of uniformly coating conductive silver paste on ITO glass using an automatic coating machine. By controlling parameters such as coating speed and pressure, the automatic coating machine replaces traditional manual methods, thereby enhancing the consistency and repeatability of the coating process.
Standard ink film preparation with a blade coater before tack testing of offset printing inks.
This article introduces the method of preparing a standard ink film using a blade coater before testing the tackiness of offset printing inks. It explains the principle of controlling ink film thickness by adjusting the blade gap and details the operational steps from securing the substrate and applying the ink to completing the coating process.
Application of Automatic Film Coating Machine in Waterproof Coating Finishing of Textiles
Automatic film coating machines are used for waterproof coating finishing on textiles, enabling precise control of coating thickness, improving uniformity and production efficiency.
Study on the Dispersion Uniformity of Blade Coating Machines in High-Load Electrode Slurry Coating
This article investigates how to optimize the dispersion uniformity of coatings by adjusting process parameters when using a blade coater to handle high-load electrode slurries.
Vacuum adsorption coating machine solves the flatness challenge in the transfer of ultra-thin graphene films.
The vacuum adsorption coating machine transfers graphene films smoothly onto target substrates through controlled negative pressure, solving issues such as wrinkling, tearing, and contamination often encountered with traditional methods.
Application of Laboratory Coating Machines in the Coating of Optical-Grade PET Anti-Reflection Coatings
This article discusses the application of laboratory coating machines in the preparation of anti-reflective coatings on optical-grade PET substrates. By controlling parameters such as coating speed and gap, the coating machine enables precise adjustment of coating thickness, thereby enhancing light transmittance and reducing reflection.
The wire bar coater with heating and vacuum adsorption is used for the preparation of perovskite solar cell layers.
This article introduces a new technique for preparing the light-absorbing layer of perovskite solar cells: a wire-bar coater with heating and vacuum adsorption capabilities.
Vacuum adsorption coating machine is used for the coating of proton exchange membrane fuel cell electrodes.
This article introduces the application of vacuum adsorption coating machines in the coating of proton exchange membrane fuel cell electrodes.
Application of Automatic Coating Machines in the Preparation of Ceramic Coatings for Lithium Battery Separators
This article introduces the application of automatic coating machines in the preparation of ceramic coatings for lithium battery separators. Traditional
The experimental sample of pressure-sensitive adhesive coated on the surface of PET labels using a film coater.
This article introduces the experimental method of applying pressure-sensitive adhesive to the surface of PET labels using a coating machine.
Preparation of composite films by coating mechanism for electrical performance experimental characterization
This article introduces the method of preparing composite films using a film coating machine and testing their electrical properties. The film coating machine evenly spreads the slurry with a blade, controlling thickness and uniformity. The preparation process includes raw material preparation, substrate treatment, coating, and curing.