Zinc Plating Thickness Gauge

The zinc coating thickness gauge operates based on the principles of magnetic induction or eddy current. When the probe contacts the galvanized surface, it induces changes in the magnetic field, allowing the instrument to calculate the thickness of the zinc layer. It is used to measure the thickness of zinc coatings on steel components, pipelines, and other structures to ensure effective corrosion protection.
Selection
When selecting, consider the substrate type: use magnetic induction for magnetic substrates and eddy current for non-magnetic substrates. Choose the probe size based on the workpiece shape: use a standard probe for flat surfaces and a small probe for curved surfaces. The measurement range should cover common zinc coating thicknesses, and the equipment must be adaptable to on-site production conditions.

Terms

Standards

Instruments

Using magnetic Induction and eddy Current dual principle, it can simultaneously measure paints and zinc layer thickness. Measurement range is 0-1500 μm, accuracy is +/- 1%, suitable for composite coating system inspection.

$ 1387.00

Using magnetic Induction and eddy Current principle simultaneous measurement composite coatings, Measurement range 0~ 1500μm, error +/- 1%, can display a single coating and zinc layer thickness, suitable for the accurate detection of ferrous and non-ferrous substrates.

$ 1622.00

Measurement range 0~ 1250μm, suitable for LEEB220 and LEEB222 Coating thickness Gauge, Abrasion Resistance is good, suitable for a variety of nonmagnetic Coating thickness detection.

$ 157.00

Lame plating movement rate 1-300mm/s, accuracy +/- 1%, support maximum 600 * 300mm substrate, can spray thickness 0.01~ 13mm, with 1L stainless steel pressure bucket, 5 inch touch screen control, energy consumption is only 100W.

$ 3623.00

Using eddy Current thickness measurement principle, Measurement range 0-1000μm, resolution 0.1μm, minimum measurable convex curvature 3mm, with automatic shutdown and low voltage prompt function.

$ 267.00

Using reciprocating lame plating technology, the effective lame plating area of 160 × 80mm can be expanded to 200 × 100mm. Support 0.1-5 ml/min precision discharge control, with Vacuum chuck platform to ensure the substrate is flat. Integrated PLC and Touchscreen realize paraMeter preset and real-time monitoring.

$ 4108.00

Provide an additional one-year warranty period, which is applicable to Coating thickness Gauge pRoducts. It needs to be purchased simultaneously when purchasing the equipment and is not sold separately.

$ 122.00

The formed pRoduction process ensures stable structure, wet film thickness can be controlled to 100μm, chrome plating surface preparation improves Abrasion Resistance and ease of cleaning, and the effective application width reaches 500mm.

$ 231.00

Dedicated to Coating thickness Gauge calibrating, ensure accurate thickness measurement, suitable for F type equipment, improve Reliability.

$ 88.00

Adopt magnetic Induction principle measurement Coating thickness, Measurement range 0-1250μm, resolution up to 0.1μm, with automatic identification Probe, Data storage and upper and lower limit alarm function, aluminum shell is sturdy and durable.

$ 296.00

The wet film thickness can be as low as 1.5 μm, the groove bottom is wider to provide greater Coating Weight, the chrome plating surface and extrusion process ensure durability and easy cleaning, avoiding the problem of traditional steel wire loosening.

$ 477.00

Equipped with double spray guns to achieve uniform lame plating, the lifting range of the spray gun is adjustable from 10-500mm, the integrated air filtrate adjustment system supports magnetic or vacuum panel fixing, and improves the coating test Repeatability.

$ 67560.00

Using the magnetic induction method, the measurement range is 0~2000 μm, with an error of ±5%, a resolution of 0.1 μm. It supports separate probes and low-voltage alerts, and is suitable for various types of coatings.

$ 243.00

With lame plating and scraping dual functions, Spreader speed 0-5m/min, Spreader width 100-300mm, integrated automatic tension control and correction system, support 0-200mm lame plating height adjustment to ensure coating uniformity and ease of operation.

$ 19438.00

Measurement range of 0-1500 μm using eddy Current principle, with high contrast ratio color display and USB/Bluetooth data transmission, supports efficient measurement of more than 180 readings per minute.

$ 1622.00

Articles

Ultrasonic Thickness Gauge Selection: Technical Considerations for Probe Configuration and Measurement Modes
This article primarily introduces the technical factors to consider when selecting an ultrasonic thickness gauge. In terms of probe configuration, the frequency affects both resolution and penetration depth, while crystal size determines adaptability to curvature and surface conditions. Dual-element probes offer a smaller dead zone compared to single-element probes, and delay-line probes are suitable for thin-wall and high-temperature applications.
Mechanical thickness gauge for measuring film thickness uniformity.
The mechanical thickness gauge assesses the uniformity of film thickness through contact measurement. During measurement, the probe contacts the sample under standard pressure, converting displacement into a thickness reading.
Selection of Coating Thickness Gauges Using Magnetic and Eddy Current Methods on Different Substrates
This article introduces two main methods for coating thickness gauges: the magnetic method and the eddy current method. When choosing a method, the key is to determine it based on the electromagnetic properties of the substrate.
Application of Coating Thickness Gauges in Electroplating Thickness Detection
Coating thickness gauges are used to measure the thickness of electroplated layers, primarily employing the electromagnetic induction method for measuring non-magnetic coatings on magnetic substrates, or the eddy current method for measuring insulating coatings on non-magnetic metal substrates.
Coulometric thickness gauge measures the sealing quality of anodic oxide films.
This article introduces a method for assessing the sealing quality of anodic oxide films using a coulometric thickness tester. The sealing quality affects the corrosion resistance and wear resistance of the oxide film. Based on electrochemical principles, the coulometric thickness tester evaluates the sealing effectiveness by measuring the electric charge required to dissolve the oxide film, providing objective and repeatable results.
Ultrasonic thickness gauge for detecting thick coatings and composite coatings.
Ultrasonic thickness gauges measure coating thickness using the principle of ultrasonic pulse reflection, calculating the result based on the propagation time of sound waves in the material and the speed of sound. When detecting thick coatings and composite coatings, challenges such as acoustic attenuation of the material, unknown sound speed, and signal recognition at multi-layer interfaces must be addressed.
Eddy current thickness gauge measures metal coatings on non-conductive substrates.
The eddy current thickness gauge utilizes the principle of electromagnetic induction, generating an alternating magnetic field through the probe coil to induce eddy currents in the metal coating, thereby measuring thickness based on changes in coil impedance.
Coulometric Method Coating Thickness Gauge for Non-Destructive Measurement of Precious Metal Coatings
The coulometric coating thickness gauge measures the thickness by calculating the amount of electricity required to dissolve the precious metal coating through the principle of electrolytic dissolution. This method is non-destructive to the overall sample, only forming tiny electrolytic spots.
Comparison of Dual-Principle Instruments: Magnetic Induction vs. Eddy Current for Coating Thickness Measurement
This article compares the principles of two coating thickness gauges. The choice of method depends on the substrate material: magnetic induction is used for magnetic metals, while eddy current is applied for non-magnetic metals.
Application of Electrolytic Thickness Tester in Quality Control of Precision Electroplating Layers
The electrolytic thickness gauge measures coating thickness through the principle of electrochemical dissolution, calculating based on Faraday's law, offering high accuracy and independence from calibration.
Ultrasonic Thickness Gauge Measures the Thickness of Flexible Packaging Materials
This article introduces the principles, technical points, and operational procedures for measuring the thickness of flexible packaging materials using an ultrasonic thickness gauge. It is based on the principle of ultrasonic pulse reflection, which calculates thickness by measuring the propagation time of sound waves through the material.
Eddy current thickness gauge detects coatings on non-ferrous metals.
The eddy current thickness gauge operates on the principle of electromagnetic induction, generating an alternating magnetic field through the probe coil, which induces eddy currents on the surface of non-ferrous metal substrates.
Magnetic thickness gauge measures the thickness of coatings on steel surfaces.
Magnetic thickness gauges are used to measure the thickness of non-magnetic coatings on ferromagnetic substrates such as steel, based on the principles of magnetic induction or changes in magnetic attraction. Prior to use, calibration should be performed according to relevant standards, and attention should be paid to factors such as substrate characteristics, workpiece shape, and surface conditions that may affect the measurements.
The principle of measuring dry film thickness with a coating thickness gauge
Coating thickness gauges measure dry film thickness through non-destructive methods, with commonly used principles including electromagnetic induction, eddy current, and ultrasonic methods.
Standard Operating Procedure for Zero Calibration and Substrate Calibration of Coating Thickness Gauges
This article introduces two key calibration methods for coating thickness gauges: zero-point calibration and substrate calibration. During operation, it is important to ensure that the probe is perpendicular, pressure is applied evenly, and regular calibration and recording are maintained. These steps effectively enhance measurement accuracy and meet industry standard requirements.