Spray Film Applicator

The spray Coater atomizes paint into fine droplets using compressed gas, evenly spraying it onto the substrate surface. It is used in laboratories to simulate industrial spraying processes and test paint coverage and drying effects. It is suitable for surface treatment research on materials such as paper and plastic films.
Selection
When selecting, consider spraying accuracy and atomization uniformity, matching the viscosity range of the coating. Determine the spraying area based on the substrate size and check the compatibility of the air source interface. Observe the adjustability of the nozzle to accommodate different coating thickness requirements, and pay attention to the convenience of cleaning and maintenance.

Terms

Instruments

Equipped with double spray guns to achieve uniform lame plating, the lifting range of the spray gun is adjustable from 10-500mm, the integrated air filtrate adjustment system supports magnetic or vacuum panel fixing, and improves the coating test Repeatability.

$ 67560.00

Using 180 * 480mm size, with wire Rod or Film Applicator scraping ink, is conducive to the film flat and effective, improve film mass.

$ 122.00

Adopting 500 * 700mm Dimensions, used with bar or Film Applicator, is conducive to the smooth and effective film, and improves the convenience of film operation.

$ 227.00

Hardness stainless steel material, Hardness of 50~ 55HRC, film accuracy +/- 2μm, smooth surface to support a variety of Spreader requirements, can be used with Film Applicator to achieve automatic film operation.

$ 162.00

Using a formed pRoduction process, the film Film thickness is as thin as 4.6μm, the accuracy is up to 0.1 micron, and the effective Spreader width is 30cm. It can be used with an automatic Film Applicator and has the advantage of continuous wire.

$ 186.00

Spreader width 100mm, wet film thickness 40μm, wear resistant corrosion resistant alloy steel material, can be manually operated or with automatic Film Applicator to ensure coating conformity and Repeatability.

$ 143.00

Double-sided design can be coated with two pre-order film thicknesses 90 and 150 μm, Spreader width 20mm, suitable for Automatic Film Applicator and Drying Time Recorder, in accordance with ASTM D 823 standard.

$ 1455.00

Formed to achieve 52.6 micron precision film, 304 stainless steel material provides high Abrasion Resistance, 50mm at both ends of the hand part without additional handle, can be directly matched with the experimental Film Applicator.

$ 167.00

Flow rate of spray 0-80CFM adjustable, spray distance 3-4 feet, visualize airflow direction and speed, support 30 minutes of continuous spray, easy flow and pressure equilibrate test.

$ 1703.00

Spreader width 100mm, wet film thickness 37.5μm, wear-resistant corrosion-resistant alloy steel material, can be used manually or with automatic Film Applicator to ensure coating conformity and Repeatability.

$ 143.00

Effective Spreader width 100mm, wet film thickness up to 600μm, high-quality wear-resistant corrosion-resistant alloy steel material, support manual film or with automatic Film Applicator to ensure good conformity Repeatability coating.

$ 143.00

Wire-wound structure ensures 0.1 micron High Accuracy, wet film thickness 50.3 μm, stainless steel material is durable and easy to clean, and the wide-Rod Film Applicator achieves uniform coating.

$ 160.00

Spreader width 100mm, wet film thickness 50μm, wear resistant corrosion resistant alloy steel material, suitable for manual or automatic Film Applicator, can be prepared uniform film for performance testing.

$ 143.00

Cube Applicator can achieve 70/150μm double-sided Film thickness Spreader, through the hardening process to ensure that the overall uniform hardening, Spreader width 12mm, guide plate design for narrow Glass panel direct use.

$ 604.00

Spreader width 100mm, wet film thickness 60μm, high-quality wear-resistant corrosion-resistant alloy steel material, manual film can also be equipped with automatic Film Applicator, support non-standard customization.

$ 143.00

Articles

Application of Two-Step Method with Pre-Coating and Fine-Coating in Eliminating Bubble Defects for Dual-Blade Coater
The dual-blade coater employs a two-step method of pre-coating and precision coating to eliminate bubble defects during the coating process. In the pre-coating stage, high shear force is applied to break the bubbles in the slurry, causing them to rupture and rise to the surface. The precision coating stage then precisely controls the coating thickness, removing any remaining bubbles to form a uniform wet film.
Key Points for Controlling Coating Longitudinal Uniformity with Manual Rod Coater Constant Speed Dragging Techniques
This article discusses how to control the longitudinal uniformity of the coating by dragging at a constant speed when using a manual wire rod coater. A constant-speed drag is crucial, as it directly determines the consistency of the wet film thickness.
Derivation and Validation of the Quantitative Relationship between Wire Diameter and Wet Film Thickness in Wire Wound Coating Bars
This paper investigates the relationship between the wire diameter in a wire-wound rod coater and the wet film thickness. Theoretically, under ideal conditions, the wet film thickness is approximately half of the wire diameter.
Actual Coating Thickness Deviation of Stainless Steel Wire Rod Coaters at Different Slurry Solid Contents
This article analyzes the actual coating thickness deviation of stainless steel wire rod coaters under different slurry solid contents. The study finds that the solid content of the slurry affects its viscosity and flowability, leading to deviations in the actual coating thickness from the theoretical value.
Coating film preparation techniques: comparison between wire-wound applicators and wet film preparators
This article compares two commonly used tools in laboratory coating film preparation: the wire rod coater and the wet film applicator.
Application of Wire Bar Coater in the Preparation of Coating, Ink, and Printing Samples
A wire-wound rod coater is a laboratory tool used for preparing uniform wet film coatings on flat substrates, widely applied in the production of samples in the coatings, inks, and printing industries.
The difference between a wire bar coater and a gap-type wet film applicator.
The wire-wound drawdown bar directly quantifies the coating through the gap between wires, making it suitable for thin coating preparation with high precision, particularly for low-viscosity fluids. In contrast, the gap-type wet film applicator indirectly controls film thickness through the groove depth, with the actual coating thickness significantly influenced by material properties, making it more suitable for high-viscosity coatings and thick film preparation.
The difference between a wire-wound rod coater and an extrusion coating rod
This article primarily compares the technical differences between wire-wound and extrusion coating rods. Although they are interchangeable in most scenarios, there are subtle variations in liquid loading capacity due to their distinct groove principles.
Wire rod Applicator: Principles, Applications, and Selection Guide - A Precision Coating Tool
This article provides a detailed introduction to the working principles of a Wire rod Applicator, including the mechanism by which it controls wet film thickness through the gap between stainless steel wires. It elaborates on its wide range of applications in fields such as coatings, inks, and lithium batteries, and summarizes its technical advantages, including precise control and ease of operation.