Plating Thickness Gauge for Surfaces

The surface coating thickness gauge operates on the principles of magnetic induction or eddy current. The probe contacts the coating to generate an electromagnetic field, and the thickness is calculated based on the differences in electromagnetic properties between the substrate and the coating. It is used to measure the thickness of paint or electroplated layers on metal substrates, ensuring coating uniformity.
Selection
When selecting, confirm the substrate material and coating type. Use the magnetic induction principle for iron-based substrates and the eddy current principle for non-iron-based substrates. Consider whether the coating thickness range matches the instrument's measurement range. Choose the probe size based on the workpiece shape, using a small probe for curved surfaces. Verify the instrument's calibration certificate and error range.

Terms

Standards

Instruments

The three-wheel structure design is adopted, and the thickness of the center wheel contact film is directly read, with a range of 0-100 μm and a Graduation of 5 μm, which can be used for nondestructive measurement on planes and surfaces.

$ 186.00

The three-wheel structure design is adopted, and the thickness of the center wheel contact film is directly read, with a range of 0-200μm Graduation 10μm. The stainless steel material ensures accurate measurement and is suitable for different substrate surfaces.

$ 186.00

High Accuracy measurement in the full range, Probe with temperature compensation to ensure the accuracy of curved surfaces and small workpieces; IP64 Protection Rating, operating temperature -20 ℃ -70 ℃, three layers of shock protection; Adapted to iron-based non-iron-based Probe, storing 10000 readings.

$ 1230.00

Lame plating movement rate 1-300mm/s, accuracy +/- 1%, support maximum 600 * 300mm substrate, can spray thickness 0.01~ 13mm, with 1L stainless steel pressure bucket, 5 inch touch screen control, energy consumption is only 100W.

$ 3623.00

Using reciprocating lame plating technology, the effective lame plating area of 160 × 80mm can be expanded to 200 × 100mm. Support 0.1-5 ml/min precision discharge control, with Vacuum chuck platform to ensure the substrate is flat. Integrated PLC and Touchscreen realize paraMeter preset and real-time monitoring.

$ 4108.00

Provide an additional one-year warranty period, which is applicable to Coating thickness Gauge pRoducts. It needs to be purchased simultaneously when purchasing the equipment and is not sold separately.

$ 122.00

The formed pRoduction process ensures stable structure, wet film thickness can be controlled to 100μm, chrome plating surface preparation improves Abrasion Resistance and ease of cleaning, and the effective application width reaches 500mm.

$ 231.00

Dedicated to Coating thickness Gauge calibrating, ensure accurate thickness measurement, suitable for F type equipment, improve Reliability.

$ 88.00

In line with ISO2808-1974 standard, the range is 0~ 150μm, the accuracy is not more than 5μm, can measure the wet film thickness and estimate dry-film thickness, suitable for laboratory and pRoduction control.

$ 127.00

The wet film thickness can be as low as 1.5 μm, the groove bottom is wider to provide greater Coating Weight, the chrome plating surface and extrusion process ensure durability and easy cleaning, avoiding the problem of traditional steel wire loosening.

$ 477.00

In line with ISO2808 standard, the range is 0~ 500μm, the accuracy is not more than 5μm, can measure the wet film thickness and estimate dry-film thickness, suitable for laboratory and pRoduction site.

$ 127.00

Measurement range 0~ 1250μm, suitable for LEEB220 and LEEB222 Coating thickness Gauge, Abrasion Resistance is good, suitable for a variety of nonmagnetic Coating thickness detection.

$ 157.00

Equipped with double spray guns to achieve uniform lame plating, the lifting range of the spray gun is adjustable from 10-500mm, the integrated air filtrate adjustment system supports magnetic or vacuum panel fixing, and improves the coating test Repeatability.

$ 67560.00

Using magnetic Induction and eddy Current principle simultaneous measurement composite coatings, Measurement range 0~ 1500μm, error +/- 1%, can display a single coating and zinc layer thickness, suitable for the accurate detection of ferrous and non-ferrous substrates.

$ 1622.00

Impact energy 11Num, Impact device mass 50g, suitable for measurement of grooves or concave surfaces, is an optional Impact device from Leeb Hardness Tester.

$ 764.00

Articles

Ultrasonic Thickness Gauge Selection: Technical Considerations for Probe Configuration and Measurement Modes
This article primarily introduces the technical factors to consider when selecting an ultrasonic thickness gauge. In terms of probe configuration, the frequency affects both resolution and penetration depth, while crystal size determines adaptability to curvature and surface conditions. Dual-element probes offer a smaller dead zone compared to single-element probes, and delay-line probes are suitable for thin-wall and high-temperature applications.
Mechanical thickness gauge for measuring film thickness uniformity.
The mechanical thickness gauge assesses the uniformity of film thickness through contact measurement. During measurement, the probe contacts the sample under standard pressure, converting displacement into a thickness reading.
Selection of Coating Thickness Gauges Using Magnetic and Eddy Current Methods on Different Substrates
This article introduces two main methods for coating thickness gauges: the magnetic method and the eddy current method. When choosing a method, the key is to determine it based on the electromagnetic properties of the substrate.
Application of Coating Thickness Gauges in Electroplating Thickness Detection
Coating thickness gauges are used to measure the thickness of electroplated layers, primarily employing the electromagnetic induction method for measuring non-magnetic coatings on magnetic substrates, or the eddy current method for measuring insulating coatings on non-magnetic metal substrates.
Coulometric thickness gauge measures the sealing quality of anodic oxide films.
This article introduces a method for assessing the sealing quality of anodic oxide films using a coulometric thickness tester. The sealing quality affects the corrosion resistance and wear resistance of the oxide film. Based on electrochemical principles, the coulometric thickness tester evaluates the sealing effectiveness by measuring the electric charge required to dissolve the oxide film, providing objective and repeatable results.
Ultrasonic thickness gauge for detecting thick coatings and composite coatings.
Ultrasonic thickness gauges measure coating thickness using the principle of ultrasonic pulse reflection, calculating the result based on the propagation time of sound waves in the material and the speed of sound. When detecting thick coatings and composite coatings, challenges such as acoustic attenuation of the material, unknown sound speed, and signal recognition at multi-layer interfaces must be addressed.
Eddy current thickness gauge measures metal coatings on non-conductive substrates.
The eddy current thickness gauge utilizes the principle of electromagnetic induction, generating an alternating magnetic field through the probe coil to induce eddy currents in the metal coating, thereby measuring thickness based on changes in coil impedance.
Coulometric Method Coating Thickness Gauge for Non-Destructive Measurement of Precious Metal Coatings
The coulometric coating thickness gauge measures the thickness by calculating the amount of electricity required to dissolve the precious metal coating through the principle of electrolytic dissolution. This method is non-destructive to the overall sample, only forming tiny electrolytic spots.
Comparison of Dual-Principle Instruments: Magnetic Induction vs. Eddy Current for Coating Thickness Measurement
This article compares the principles of two coating thickness gauges. The choice of method depends on the substrate material: magnetic induction is used for magnetic metals, while eddy current is applied for non-magnetic metals.
Application of Electrolytic Thickness Tester in Quality Control of Precision Electroplating Layers
The electrolytic thickness gauge measures coating thickness through the principle of electrochemical dissolution, calculating based on Faraday's law, offering high accuracy and independence from calibration.
Ultrasonic Thickness Gauge Measures the Thickness of Flexible Packaging Materials
This article introduces the principles, technical points, and operational procedures for measuring the thickness of flexible packaging materials using an ultrasonic thickness gauge. It is based on the principle of ultrasonic pulse reflection, which calculates thickness by measuring the propagation time of sound waves through the material.
Eddy current thickness gauge detects coatings on non-ferrous metals.
The eddy current thickness gauge operates on the principle of electromagnetic induction, generating an alternating magnetic field through the probe coil, which induces eddy currents on the surface of non-ferrous metal substrates.
Magnetic thickness gauge measures the thickness of coatings on steel surfaces.
Magnetic thickness gauges are used to measure the thickness of non-magnetic coatings on ferromagnetic substrates such as steel, based on the principles of magnetic induction or changes in magnetic attraction. Prior to use, calibration should be performed according to relevant standards, and attention should be paid to factors such as substrate characteristics, workpiece shape, and surface conditions that may affect the measurements.
The principle of measuring dry film thickness with a coating thickness gauge
Coating thickness gauges measure dry film thickness through non-destructive methods, with commonly used principles including electromagnetic induction, eddy current, and ultrasonic methods.
Standard Operating Procedure for Zero Calibration and Substrate Calibration of Coating Thickness Gauges
This article introduces two key calibration methods for coating thickness gauges: zero-point calibration and substrate calibration. During operation, it is important to ensure that the probe is perpendicular, pressure is applied evenly, and regular calibration and recording are maintained. These steps effectively enhance measurement accuracy and meet industry standard requirements.