Automatic Thickness Measurement System

Automatic thickness gauges measure material thickness using ultrasonic waves, radiation, or mechanical contact. Their function is to monitor the uniformity of coatings, films, or sheet materials in real-time during production, and they are applied in quality control across industries such as coatings, plastics, and paper.
Selection
When selecting an automatic thickness gauge, it is essential to consider the material type to match the probe technology, determine the measurement range based on accuracy requirements, choose the scanning method in line with production line speed, evaluate environmental adaptability such as temperature effects, and confirm that the data interface is compatible with the existing system.

Terms

Standards

Instruments

Adopt mechanical contact measurement, resolution up to 0.001mm, support automatic and manual modes, automatic lifting of the measurement head to reduce human error, and configure standard measuring blocks to ensure accuracy.

$ 2913.00

Using 320 × 240 color display, support standard, MIN Minimum, differential value and other Measuring methods, Measurement range 1.4~ 200mm, resolution up to +/- 0.01mm, with Automatic calibration and USB data output.

$ 2255.00

Adopt full Chinese display system, measurement accuracy ≤ +/- 0.5%, repeability ≤ +/- 0.2%, with automatic temperature compensation and bulk density conversion function, quickly complete moisture detection within 10 seconds.

$ 215.00

Spreader thickness range 1~ 571.5μm, accuracy +/- 0.001mm, speed 5~ 200mm/s, automatic feeding system with stirring and air source pressure control, can be customized to improve application flexibility.

$ 5237.00

Coating speed 5~ 200mm/s adjustable, Blade Coating thickness range 0.001~ 10mm, using automatic feeding system to ensure uniform Spreader, improve film repRoducibility, suitable for different substrate precision Spreader.

$ 7819.00

Measurement principle using ultrasonic pulses, accuracy of +/- (1% H + 0.1) mm, Measurement range 0.75-350 mm, with automatic zero point calibrate, two point calibrate and 200 data storage functions, support a variety of materials Speed of sound settings.

$ 251.00

Using bidirectional measurement technology, known sound velocity measurable Film thickness or known Film thickness measurable sound velocity, Measurement accuracy up to +/- (0.5% n + 0.05), support USB and Bluetooth data output, adapt to rough surface and paint measurement.

$ 592.00

Coating speed 1~ 300mm/s stepless speed regulation, bar accuracy +/- 0.001mm, Blade Coating thickness 0.1~ 10mm, equipped with automatic feeding system and heating function, Temperature Uniformity +/- 1 ℃, support Vacuum chuck optional.

$ 22665.00

Adopt automatic nitrogen measurement distillation system, nitrogen measurement range 0.1-200 mgN, collection rate ≥ 99%, repeability rate < +/- 1% relative to Standard Deviation, semi-automatic working mode, distillation time 5-15 minutes, suitable for a variety of sample analysis.

$ 493.00

Measurement range of 5-500μm with a three-blade design, LED Illumination Microscope and swirl/spin system for accurate assessment of Coating thickness and substrate defects.

$ 296.00

Spreader thickness range 1~ 571.5μm, accuracy +/- 0.001mm, speed 5~ 200mm/s, with automatic feeding and stirring function, can customize a variety of coating methods.

$ 6205.00

Using microprocessor technology implementation 0.7-400 mm thickness measurement, resolution is +/- 0.01mm, support five Probe options, with automatic shutdown and backlight display function.

$ 577.00

Adopt magnetic Induction principle to measure 0-1250μm thickness, equipped with line Probe measurement groove and narrow area, support single point and two point calibrating, with automatic matrix recognition and undervoltage prompt function.

$ 186.00

Measurement range 0-4mm, resolution 0.001mm, contact pressure 100 +/- 10kPa, contact area 2 +/- 0.05cm ², automatic reciprocating motion to complete thickness measurement.

$ 843.00

Measurement range 2-200μm with four stainless steel blades, LED display mirror and unique swirl/spin cutting system for accurate measurement of Coating thickness and evaluation of substrate defects.

$ 296.00

Articles

Ultrasonic Thickness Gauge Selection: Technical Considerations for Probe Configuration and Measurement Modes
This article primarily introduces the technical factors to consider when selecting an ultrasonic thickness gauge. In terms of probe configuration, the frequency affects both resolution and penetration depth, while crystal size determines adaptability to curvature and surface conditions. Dual-element probes offer a smaller dead zone compared to single-element probes, and delay-line probes are suitable for thin-wall and high-temperature applications.
Mechanical thickness gauge for measuring film thickness uniformity.
The mechanical thickness gauge assesses the uniformity of film thickness through contact measurement. During measurement, the probe contacts the sample under standard pressure, converting displacement into a thickness reading.
Selection of Coating Thickness Gauges Using Magnetic and Eddy Current Methods on Different Substrates
This article introduces two main methods for coating thickness gauges: the magnetic method and the eddy current method. When choosing a method, the key is to determine it based on the electromagnetic properties of the substrate.
Application of Coating Thickness Gauges in Electroplating Thickness Detection
Coating thickness gauges are used to measure the thickness of electroplated layers, primarily employing the electromagnetic induction method for measuring non-magnetic coatings on magnetic substrates, or the eddy current method for measuring insulating coatings on non-magnetic metal substrates.
Coulometric thickness gauge measures the sealing quality of anodic oxide films.
This article introduces a method for assessing the sealing quality of anodic oxide films using a coulometric thickness tester. The sealing quality affects the corrosion resistance and wear resistance of the oxide film. Based on electrochemical principles, the coulometric thickness tester evaluates the sealing effectiveness by measuring the electric charge required to dissolve the oxide film, providing objective and repeatable results.
Ultrasonic thickness gauge for detecting thick coatings and composite coatings.
Ultrasonic thickness gauges measure coating thickness using the principle of ultrasonic pulse reflection, calculating the result based on the propagation time of sound waves in the material and the speed of sound. When detecting thick coatings and composite coatings, challenges such as acoustic attenuation of the material, unknown sound speed, and signal recognition at multi-layer interfaces must be addressed.
Eddy current thickness gauge measures metal coatings on non-conductive substrates.
The eddy current thickness gauge utilizes the principle of electromagnetic induction, generating an alternating magnetic field through the probe coil to induce eddy currents in the metal coating, thereby measuring thickness based on changes in coil impedance.
Coulometric Method Coating Thickness Gauge for Non-Destructive Measurement of Precious Metal Coatings
The coulometric coating thickness gauge measures the thickness by calculating the amount of electricity required to dissolve the precious metal coating through the principle of electrolytic dissolution. This method is non-destructive to the overall sample, only forming tiny electrolytic spots.
Comparison of Dual-Principle Instruments: Magnetic Induction vs. Eddy Current for Coating Thickness Measurement
This article compares the principles of two coating thickness gauges. The choice of method depends on the substrate material: magnetic induction is used for magnetic metals, while eddy current is applied for non-magnetic metals.
Application of Electrolytic Thickness Tester in Quality Control of Precision Electroplating Layers
The electrolytic thickness gauge measures coating thickness through the principle of electrochemical dissolution, calculating based on Faraday's law, offering high accuracy and independence from calibration.
Ultrasonic Thickness Gauge Measures the Thickness of Flexible Packaging Materials
This article introduces the principles, technical points, and operational procedures for measuring the thickness of flexible packaging materials using an ultrasonic thickness gauge. It is based on the principle of ultrasonic pulse reflection, which calculates thickness by measuring the propagation time of sound waves through the material.
Eddy current thickness gauge detects coatings on non-ferrous metals.
The eddy current thickness gauge operates on the principle of electromagnetic induction, generating an alternating magnetic field through the probe coil, which induces eddy currents on the surface of non-ferrous metal substrates.
Magnetic thickness gauge measures the thickness of coatings on steel surfaces.
Magnetic thickness gauges are used to measure the thickness of non-magnetic coatings on ferromagnetic substrates such as steel, based on the principles of magnetic induction or changes in magnetic attraction. Prior to use, calibration should be performed according to relevant standards, and attention should be paid to factors such as substrate characteristics, workpiece shape, and surface conditions that may affect the measurements.
The principle of measuring dry film thickness with a coating thickness gauge
Coating thickness gauges measure dry film thickness through non-destructive methods, with commonly used principles including electromagnetic induction, eddy current, and ultrasonic methods.
Standard Operating Procedure for Zero Calibration and Substrate Calibration of Coating Thickness Gauges
This article introduces two key calibration methods for coating thickness gauges: zero-point calibration and substrate calibration. During operation, it is important to ensure that the probe is perpendicular, pressure is applied evenly, and regular calibration and recording are maintained. These steps effectively enhance measurement accuracy and meet industry standard requirements.