Experimental Coater

The experimental Coater evenly spreads the coating onto the substrate surface using a blade, simulating the production coating process in a laboratory setting. This instrument allows for control over coating thickness and uniformity, making it suitable for testing the coating performance and studying process parameters of materials such as paper and film.
Selection
When selecting, consider matching the substrate size to the coating width, ensuring the coating thickness range covers experimental requirements, the scraper material's corrosion resistance is compatible with the paint properties, operational convenience meets the experimental environment, and equipment stability ensures the consistency of repeated experimental results.

Terms

Instruments

The Spin Coater is controlled by touch screen, the acceleration range is 100~ 4000rpm/s, and the speed can be automatically corrected by A/K selection. The motor torque is large and the operation is smooth, which is suitable for the assembly line process.

$ 2494.00

The uniform glue speed is adjustable from 100 to 7000rpm, and the time is adjusted steplessly in multiple stages. The solenoid valve control gas path is suitable for the assembly line process. The motor torque is large and the operation is smooth. Vacuum chuck ensures the stability of the substrate.

$ 1171.00

The application width can be adjusted freely, and the drawdown blade Coater can be adapted to meet different experimental testing needs and realize flexible film operation.

$ 154.00

Using scraping method to achieve 0.005-3mm wet film thickness, Spreader accuracy of +/- 5%, equipped with hot air circulation Oven and automatic constant tension control to ensure Spreader uniformity and Stability.

$ 40415.00

Spreader thickness range 0.001-10mm adjustable, bar accuracy +/- 0.001mm, support 5-200mm/s stepless speed, through mechanical fixing and stable pressure to ensure film uniformity, improve experimental repRoducibility.

$ 2494.00

The uniform glue time can be adjusted from 0 to 240 seconds, the speed range is 100-7000rpm, the four-stage speed controller ensures the uniformity of the coating, the solenoid valve control gas path is suitable for the assembly line process, and the motor torque is large and the operation is smooth.

$ 1138.00

Spreader thickness range 0.01~ 10mm, coating speed 5~ 180mm/s, using removable drawdown blade and import bar to ensure Spreader uniformity and High Accuracy control, improve experimental repRoducibility.

$ 2575.00

Wet film thickness adjustment range 0.005-3mm, Spreader accuracy +/- 5%, using servo drive and PLC control to achieve 1-10m/min adjustable coating speed, with automatic tension control and hot air circulation oven.

$ 21051.00

Temperature control accuracy of 0.5 ℃, pump Flow rate ≥ 4L/min, ensure uniform and stable water temperature, compact and durable structure, suitable for a variety of experimental environments.

$ 596.00

Support 100-5000 rpm safe speed limit and 0.1 second time resolution, equipped with 12 sets of programs and automatic speed correction function, compact structure only 14KG, with vacuum interface compatible with a variety of experimental requirements.

$ 2333.00

Spreader rate 5~ 180mm/s adjustable, heating temperature up to 200 ℃, equipped with vacuum adsorption system to ensure Spreader flat, reciprocating lame plating to achieve uniform film, improve experimental repRoducibility.

$ 7819.00

Coating speed 1~ 10m/min adjustable, wet film thickness range of 0.005-3mm, drying temperature up to 200 ℃, using continuous experimental film design, equipped with adjustable Blade Coating device and automatic deviation correction function.

$ 32347.00

Spreader Film thickness range 0.01-10 mm, Spreader rate 5-180mm/s adjustable, equipped with 1 μm accuracy bar, through the control of speed and pressure to ensure uniform film, improve experimental repRoducibility.

$ 4108.00

Spreader accuracy +/- 0.003mm, Spreader thickness range 0.001~ 10mm adjustable, with Vacuum chuck and heating function, support bar and drawdown blade two coating methods to ensure Spreader uniformity and repRoducibility.

$ 8465.00

Spreader speed 5~ 200mm/s adjustable, Spreader thickness range of 0.001~ 10mm, using Vacuum chuck fixed substrate, ensure uniform stability Spreader, improve experimental repRoducibility.

$ 4559.00

Articles

Application of Two-Step Method with Pre-Coating and Fine-Coating in Eliminating Bubble Defects for Dual-Blade Coater
The dual-blade coater employs a two-step method of pre-coating and precision coating to eliminate bubble defects during the coating process. In the pre-coating stage, high shear force is applied to break the bubbles in the slurry, causing them to rupture and rise to the surface. The precision coating stage then precisely controls the coating thickness, removing any remaining bubbles to form a uniform wet film.
Key Points for Controlling Coating Longitudinal Uniformity with Manual Rod Coater Constant Speed Dragging Techniques
This article discusses how to control the longitudinal uniformity of the coating by dragging at a constant speed when using a manual wire rod coater. A constant-speed drag is crucial, as it directly determines the consistency of the wet film thickness.
Derivation and Validation of the Quantitative Relationship between Wire Diameter and Wet Film Thickness in Wire Wound Coating Bars
This paper investigates the relationship between the wire diameter in a wire-wound rod coater and the wet film thickness. Theoretically, under ideal conditions, the wet film thickness is approximately half of the wire diameter.
Actual Coating Thickness Deviation of Stainless Steel Wire Rod Coaters at Different Slurry Solid Contents
This article analyzes the actual coating thickness deviation of stainless steel wire rod coaters under different slurry solid contents. The study finds that the solid content of the slurry affects its viscosity and flowability, leading to deviations in the actual coating thickness from the theoretical value.
Coating film preparation techniques: comparison between wire-wound applicators and wet film preparators
This article compares two commonly used tools in laboratory coating film preparation: the wire rod coater and the wet film applicator.
Application of Wire Bar Coater in the Preparation of Coating, Ink, and Printing Samples
A wire-wound rod coater is a laboratory tool used for preparing uniform wet film coatings on flat substrates, widely applied in the production of samples in the coatings, inks, and printing industries.
The difference between a wire bar coater and a gap-type wet film applicator.
The wire-wound drawdown bar directly quantifies the coating through the gap between wires, making it suitable for thin coating preparation with high precision, particularly for low-viscosity fluids. In contrast, the gap-type wet film applicator indirectly controls film thickness through the groove depth, with the actual coating thickness significantly influenced by material properties, making it more suitable for high-viscosity coatings and thick film preparation.
The difference between a wire-wound rod coater and an extrusion coating rod
This article primarily compares the technical differences between wire-wound and extrusion coating rods. Although they are interchangeable in most scenarios, there are subtle variations in liquid loading capacity due to their distinct groove principles.
Wire rod Applicator: Principles, Applications, and Selection Guide - A Precision Coating Tool
This article provides a detailed introduction to the working principles of a Wire rod Applicator, including the mechanism by which it controls wet film thickness through the gap between stainless steel wires. It elaborates on its wide range of applications in fields such as coatings, inks, and lithium batteries, and summarizes its technical advantages, including precise control and ease of operation.