Paint Film Thickness Gauge for Non-metallic Substrates

The non-metallic substrate paint film thickness gauge operates on the eddy current or ultrasonic principle. When the probe contacts the paint film, it generates an electromagnetic field or acoustic wave signal, which penetrates the coating and reflects off the substrate. The instrument calculates the thickness by analyzing the time difference or intensity variation of the signal. It is used to measure the thickness of surface coatings on non-metallic materials such as plastics and wood, ensuring coating quality.
Selection
Consider the type of substrate material when selecting: use eddy current for plastics and ultrasonic for wood; the measurement range should cover common paint film thicknesses; accuracy should meet a 0.1 mm error margin; the probe size should adapt to the shape of the measured object; the device should be suitable for workshop humidity and temperature conditions; operation should be simple and include calibration functionality.

Terms

Standards

Instruments

Using ultrasonic technology implementation nondestructive measurement, Measurement range 13~ 1000μm, accuracy +/- 3%, support multi-coating system analysis, with weatherproof protection and a variety of data transmission methods.

$ 2855.00

Using ultrasonic technology implementation nondestructive measurement, Measurement range 50~ 3800μm, accuracy +/- 3%, with weatherproof design, support USB data transmission and a variety of Unit switching, suitable for a variety of substrate conditions.

$ 3117.00

Measurement range 13-1000μm, accuracy +/- 3%, weatherproof design, support for multi-layer coating system analysis, data storage capacity up to 100,000 Measured values.

$ 3462.00

Using ultrasonic technology nondestructive measurement, up to 3 layers of coating system measurement range 50~ 3800 μ m, error +/- 3%, with weatherproof design and high capacity Data storage function.

$ 3724.00

Using ultrasonic technology implementation nondestructive measurement, Measurement range 50~ 7600 μ m, accuracy +/- 3%, with weatherproof design and support for multi-coating system analysis, built-in statistical functions and a variety of Interface.

$ 3378.00

Using high-speed ADC data collection, resolution up to 1μm, can simultaneously measure the thickness of multi-layer coatings or coatings plus substrates, with gain automatic switching and estimated thickness setting function, Measurement range 13~ 1000μm (epoxy resin coating).

$ 1132.00

The impact speed is 3.5m/s, the impact energy can be selected from 1J, 2.75J, 5.5J, and the pendulum lift angle is 150 °. It supports a variety of non-metallic material impact tests and is easy to operate.

$ 993.00

Using the magnetic induction method, the measurement range is 0~2000 μm, with an error of ±5%, a resolution of 0.1 μm. It supports separate probes and low-voltage alerts, and is suitable for various types of coatings.

$ 243.00

Measurement range 0-1000 microns with dual-function Probe design, wear-resistant Ruby Probe and V-groove structure, support for automatic substrate identification and zero point Adjustment.

$ 841.00

Using ruby probe and digital Probe technology, Measurement range 0-5000μm, Response speed 0.3s, can intelligently identify iron powder putty layer, and support three-color backlight and custom alarm value prompt.

$ 180.00

The eddy Current principle is used for measurement of nonconductive coatings on non-ferrous metal substrates, with a thickness range of 0~ 625μm and an error of +/- 3%. It has IP65 Protection Rating and fast measurement capabilities of more than 60 readings per minute.

$ 1338.00

Using 32-bit ARM processor and 24-bit AD acquisition, Sampling rate 500 times/second, displacement resolution 0.0005mm, support multiple closed-loop control and rich interface expansion.

$ 6836.00

High-speed ADC data collection to achieve 1 μm resolution, with multi-layer coatings simultaneous measurement function, measurement range covering 13~ 1000 μm (epoxy resin) and 300~ 14800 μm (45 #steel), support waveform display and automatic gain switching.

$ 1132.00

Using stepper motor drive and high rigidity portal frame structure, Force Indication Error ≤ +/- 0.5%, effective Travel 1000mm, support multiple test modes and automatic calculation functions to ensure High Accuracy and Reliability.

$ 2708.00

Measurement principle using dual function, Measurement range 0~ 1250μm, error +/- 1~ 3%, with continuous and single Measurement mode, large capacity storage 2000 sets of data, support a variety of Calibration methods and statistical functions.

$ 328.00

Articles

Ultrasonic Thickness Gauge Selection: Technical Considerations for Probe Configuration and Measurement Modes
This article primarily introduces the technical factors to consider when selecting an ultrasonic thickness gauge. In terms of probe configuration, the frequency affects both resolution and penetration depth, while crystal size determines adaptability to curvature and surface conditions. Dual-element probes offer a smaller dead zone compared to single-element probes, and delay-line probes are suitable for thin-wall and high-temperature applications.
Mechanical thickness gauge for measuring film thickness uniformity.
The mechanical thickness gauge assesses the uniformity of film thickness through contact measurement. During measurement, the probe contacts the sample under standard pressure, converting displacement into a thickness reading.
Selection of Coating Thickness Gauges Using Magnetic and Eddy Current Methods on Different Substrates
This article introduces two main methods for coating thickness gauges: the magnetic method and the eddy current method. When choosing a method, the key is to determine it based on the electromagnetic properties of the substrate.
Application of Coating Thickness Gauges in Electroplating Thickness Detection
Coating thickness gauges are used to measure the thickness of electroplated layers, primarily employing the electromagnetic induction method for measuring non-magnetic coatings on magnetic substrates, or the eddy current method for measuring insulating coatings on non-magnetic metal substrates.
Coulometric thickness gauge measures the sealing quality of anodic oxide films.
This article introduces a method for assessing the sealing quality of anodic oxide films using a coulometric thickness tester. The sealing quality affects the corrosion resistance and wear resistance of the oxide film. Based on electrochemical principles, the coulometric thickness tester evaluates the sealing effectiveness by measuring the electric charge required to dissolve the oxide film, providing objective and repeatable results.
Ultrasonic thickness gauge for detecting thick coatings and composite coatings.
Ultrasonic thickness gauges measure coating thickness using the principle of ultrasonic pulse reflection, calculating the result based on the propagation time of sound waves in the material and the speed of sound. When detecting thick coatings and composite coatings, challenges such as acoustic attenuation of the material, unknown sound speed, and signal recognition at multi-layer interfaces must be addressed.
Eddy current thickness gauge measures metal coatings on non-conductive substrates.
The eddy current thickness gauge utilizes the principle of electromagnetic induction, generating an alternating magnetic field through the probe coil to induce eddy currents in the metal coating, thereby measuring thickness based on changes in coil impedance.
Coulometric Method Coating Thickness Gauge for Non-Destructive Measurement of Precious Metal Coatings
The coulometric coating thickness gauge measures the thickness by calculating the amount of electricity required to dissolve the precious metal coating through the principle of electrolytic dissolution. This method is non-destructive to the overall sample, only forming tiny electrolytic spots.
Comparison of Dual-Principle Instruments: Magnetic Induction vs. Eddy Current for Coating Thickness Measurement
This article compares the principles of two coating thickness gauges. The choice of method depends on the substrate material: magnetic induction is used for magnetic metals, while eddy current is applied for non-magnetic metals.
Application of Electrolytic Thickness Tester in Quality Control of Precision Electroplating Layers
The electrolytic thickness gauge measures coating thickness through the principle of electrochemical dissolution, calculating based on Faraday's law, offering high accuracy and independence from calibration.
Ultrasonic Thickness Gauge Measures the Thickness of Flexible Packaging Materials
This article introduces the principles, technical points, and operational procedures for measuring the thickness of flexible packaging materials using an ultrasonic thickness gauge. It is based on the principle of ultrasonic pulse reflection, which calculates thickness by measuring the propagation time of sound waves through the material.
Eddy current thickness gauge detects coatings on non-ferrous metals.
The eddy current thickness gauge operates on the principle of electromagnetic induction, generating an alternating magnetic field through the probe coil, which induces eddy currents on the surface of non-ferrous metal substrates.
Magnetic thickness gauge measures the thickness of coatings on steel surfaces.
Magnetic thickness gauges are used to measure the thickness of non-magnetic coatings on ferromagnetic substrates such as steel, based on the principles of magnetic induction or changes in magnetic attraction. Prior to use, calibration should be performed according to relevant standards, and attention should be paid to factors such as substrate characteristics, workpiece shape, and surface conditions that may affect the measurements.
The principle of measuring dry film thickness with a coating thickness gauge
Coating thickness gauges measure dry film thickness through non-destructive methods, with commonly used principles including electromagnetic induction, eddy current, and ultrasonic methods.
Standard Operating Procedure for Zero Calibration and Substrate Calibration of Coating Thickness Gauges
This article introduces two key calibration methods for coating thickness gauges: zero-point calibration and substrate calibration. During operation, it is important to ensure that the probe is perpendicular, pressure is applied evenly, and regular calibration and recording are maintained. These steps effectively enhance measurement accuracy and meet industry standard requirements.