Thickness Gauges for Thin Films

The online film thickness gauge measures thickness changes in real-time by using rays or lasers to penetrate the material. It is used on production lines to monitor the thickness of films such as plastics and paper, ensuring uniform thickness.

Instruments

Travel 0-1.25 mm, measurement error +/- 1HAM, suitable for thin rubber samples with a thickness of 1.5mm or more. Sensitivity is high, and it needs to be used with a constant load measuring rack to ensure Precision.

$ 921.00

Travel 0-1.25 mm, measurement error +/- 1HAM, pressure at the end of the needle 324-764mN, suitable for thin rubber samples with a thickness of 1.5mm or more, and can be used with a fixed load measuring rack.

$ 1122.00

Echo-echo technology implementation of 0.15mm ultra-thin part measurement, resolution of 0.001mm, can penetrate 0.5mm coating measurement substrate Film thickness, support sound speed calibrated and difference mode settings.

$ 1655.00

Using clutter flying technology implementation of 0.15mm ultra-thin parts measurement, the highest resolution of 0.001mm, support through coating measurement and Bluetooth communication, with voice broadcast and LED backlight function.

$ 993.00

Using 7.5MHz High Frequency Probe, Measurement range 0.7~ 50mm, suitable for thin-walled and small arc surface workpieces, the lower limit of pipe measurement is Φ 25 * 1.2mm, strong adaptability.

$ 251.00

Using clutter flying technology implementation of ultra-thin parts measurement, minimum Film thickness of 0.15mm, the highest resolution of 0.001mm, with two Measurement modes and through the coating measurement function, equipped with 15MHz single crystal delay probe.

$ 1179.00

Frequency 10MHz, Measurement range 0.65~ 20mm, suitable for thin-walled and small curved surface workpieces, the lower limit of pipe measurement Φ 10 * 1.0mm.

$ 332.00

Measurement accuracy of 0.01mm, contact pressure of 20 +/- 2kpa, can be connected to computer drawing data Linear dispersion, suitable for thickness detection of various materials such as thin films and metal sheets.

$ 574.00

Using extrusion process and chrome plating surface, the wet film thickness can be as low as 1.5 μ m, and the groove design is wide to improve the Coating Weight, which solves the problem of traditional steel wire loosening and cleaning difficulties, and realizes stable ultra-thin Spreader.

$ 477.00

Measurement range 0.0~ 500μm, error +/- (0.3μm + 2%), ultra-small probe suitable for nails, bolts and other small workpiece thin platings measurement, with multi-point calibrating and statistical functions to ensure high Repeatability and Stability.

$ 906.00

Contains RS232 data cable and software CD-ROM, which can be connected to a PC for data management operations. It is suitable for all Coating thickness Gauges except CM8829 series.

$ 128.00

The wet film thickness can be as low as 1.5μm to achieve ultra-thin Spreader; the bottom of the groove is wider, and the Coating Weight is larger; the extrusion process is adopted to avoid the problem of loose wire and broken wire, and it is easy to clean.

$ 477.00

Made of stainless steel wear-resistant material, wet film thickness 41.1 μ m, application width 300mm, suitable for thin coating scraping test of soft materials, durable.

$ 160.00

Designed for specific types of thickness Gauges, it provides accurate Adjustment and adopts standard diaphragm structure to ensure accurate transmission of thickness measuring instruments and improve the repeatability of test results.

$ 110.00

Suitable for thin samples with a thickness of less than 6mm, featuring multiple testing modes such as real-time, peak, automatic timing, and average value. It can be connected to a computer for data management and curve analysis.

$ 896.00

Articles

Ultrasonic Thickness Gauge Selection: Technical Considerations for Probe Configuration and Measurement Modes
This article primarily introduces the technical factors to consider when selecting an ultrasonic thickness gauge. In terms of probe configuration, the frequency affects both resolution and penetration depth, while crystal size determines adaptability to curvature and surface conditions. Dual-element probes offer a smaller dead zone compared to single-element probes, and delay-line probes are suitable for thin-wall and high-temperature applications.
Mechanical thickness gauge for measuring film thickness uniformity.
The mechanical thickness gauge assesses the uniformity of film thickness through contact measurement. During measurement, the probe contacts the sample under standard pressure, converting displacement into a thickness reading.
Selection of Coating Thickness Gauges Using Magnetic and Eddy Current Methods on Different Substrates
This article introduces two main methods for coating thickness gauges: the magnetic method and the eddy current method. When choosing a method, the key is to determine it based on the electromagnetic properties of the substrate.
Application of Coating Thickness Gauges in Electroplating Thickness Detection
Coating thickness gauges are used to measure the thickness of electroplated layers, primarily employing the electromagnetic induction method for measuring non-magnetic coatings on magnetic substrates, or the eddy current method for measuring insulating coatings on non-magnetic metal substrates.
Coulometric thickness gauge measures the sealing quality of anodic oxide films.
This article introduces a method for assessing the sealing quality of anodic oxide films using a coulometric thickness tester. The sealing quality affects the corrosion resistance and wear resistance of the oxide film. Based on electrochemical principles, the coulometric thickness tester evaluates the sealing effectiveness by measuring the electric charge required to dissolve the oxide film, providing objective and repeatable results.
Ultrasonic thickness gauge for detecting thick coatings and composite coatings.
Ultrasonic thickness gauges measure coating thickness using the principle of ultrasonic pulse reflection, calculating the result based on the propagation time of sound waves in the material and the speed of sound. When detecting thick coatings and composite coatings, challenges such as acoustic attenuation of the material, unknown sound speed, and signal recognition at multi-layer interfaces must be addressed.
Eddy current thickness gauge measures metal coatings on non-conductive substrates.
The eddy current thickness gauge utilizes the principle of electromagnetic induction, generating an alternating magnetic field through the probe coil to induce eddy currents in the metal coating, thereby measuring thickness based on changes in coil impedance.
Coulometric Method Coating Thickness Gauge for Non-Destructive Measurement of Precious Metal Coatings
The coulometric coating thickness gauge measures the thickness by calculating the amount of electricity required to dissolve the precious metal coating through the principle of electrolytic dissolution. This method is non-destructive to the overall sample, only forming tiny electrolytic spots.
Comparison of Dual-Principle Instruments: Magnetic Induction vs. Eddy Current for Coating Thickness Measurement
This article compares the principles of two coating thickness gauges. The choice of method depends on the substrate material: magnetic induction is used for magnetic metals, while eddy current is applied for non-magnetic metals.
Application of Electrolytic Thickness Tester in Quality Control of Precision Electroplating Layers
The electrolytic thickness gauge measures coating thickness through the principle of electrochemical dissolution, calculating based on Faraday's law, offering high accuracy and independence from calibration.
Ultrasonic Thickness Gauge Measures the Thickness of Flexible Packaging Materials
This article introduces the principles, technical points, and operational procedures for measuring the thickness of flexible packaging materials using an ultrasonic thickness gauge. It is based on the principle of ultrasonic pulse reflection, which calculates thickness by measuring the propagation time of sound waves through the material.
Eddy current thickness gauge detects coatings on non-ferrous metals.
The eddy current thickness gauge operates on the principle of electromagnetic induction, generating an alternating magnetic field through the probe coil, which induces eddy currents on the surface of non-ferrous metal substrates.
Magnetic thickness gauge measures the thickness of coatings on steel surfaces.
Magnetic thickness gauges are used to measure the thickness of non-magnetic coatings on ferromagnetic substrates such as steel, based on the principles of magnetic induction or changes in magnetic attraction. Prior to use, calibration should be performed according to relevant standards, and attention should be paid to factors such as substrate characteristics, workpiece shape, and surface conditions that may affect the measurements.
The principle of measuring dry film thickness with a coating thickness gauge
Coating thickness gauges measure dry film thickness through non-destructive methods, with commonly used principles including electromagnetic induction, eddy current, and ultrasonic methods.
Standard Operating Procedure for Zero Calibration and Substrate Calibration of Coating Thickness Gauges
This article introduces two key calibration methods for coating thickness gauges: zero-point calibration and substrate calibration. During operation, it is important to ensure that the probe is perpendicular, pressure is applied evenly, and regular calibration and recording are maintained. These steps effectively enhance measurement accuracy and meet industry standard requirements.