Extrusion Coating Die Applicator

The extrusion Coater pushes the material through a screw and extrudes it through a die head to form a uniform coating. It is used in laboratories for preparing film and coating samples and is suitable for coating tests of paints and inks.
Selection
When selecting, consider the viscosity of the material to match the screw type, determine the die size based on the substrate width, adjust the extrusion pressure according to the coating thickness, and choose the temperature control module in combination with heating requirements.

Terms

Instruments

Spreader thickness accuracy of +/- 0.003mm, adjustable rate of 5~ 200mm/s, support Vacuum chuck and heating to 180 ℃, suitable for a variety of substrates and laboratory environments.

$ 8142.00

Spreader accuracy of +/- 0.003mm, support 5~ 180mm/s stepless speed, Heating Temperature range RT +~ 200 ℃, suitable for a variety of substrate Spreader experiments.

$ 8949.00

Spreader Film thickness accuracy of +/- 0.003mm, Spreader rate of 5~ 180mm/s adjustable, supports a variety of Spreader processes and substrates, can work in the glove box, to meet the laboratory R & D request.

$ 8949.00

Slot-die Spreader and gravure coating dual function design, Spreader thickness range of 0.005-3mm, drying temperature up to 200 ℃, bonding accuracy of 0.5mm, suitable for a variety of non-elastic materials stable composite and Spreader processing.

$ 40415.00

Employing an extrusion production process, the coating thickness is 105 microns, the coating width reaches 300 mm, and the coating accuracy can achieve 0.5 microns, ensuring coating uniformity and high-precision control.

$ 178.00

Slot-die Spreader technology implementation of 0.005-3mm thickness range of precision Spreader, composite roller heating temperature up to 200 ℃ to ensure firm gluing, servo motor control to achieve 0.001-10m/min stepless speed regulation, equipped with 1 Meter drying tunnel to achieve efficient drying curing.

$ 27183.00

Using slot-die coating method, application width ≤ 500mm, thickness range 10-250μm; equipped with automatic deviation correction and constant tension system, Oven temperature RT +~ 160 ℃, support segmented thermostatic, ensure Spreader accuracy +/- 3 microns.

$ 61393.00

Using Slot-die Spreader technology, the thickness range of Spreader is 0.005-3mm, the bonding speed is 1~ 10m/min, and the drying temperature can reach 200 ° C. It is suitable for a variety of non-elastic materials to achieve accurate Spreader and efficient compounding.

$ 32347.00

Slot-die Spreader technology implementation of 0.005-3mm thickness precision control, composite roller heating temperature up to 200 ℃ to ensure firm gluing, equipped with 1 Meter drying tunnel and stepping motor to achieve 1-10m/min stable operation.

$ 35574.00

The extrusion molding process is used to ensure continuous wire, the film thickness is precisely controlled by 20μm, the application width is 250mm to meet various needs, and the 304 stainless steel material is durable and easy to clean.

$ 157.00

Aluminum die-casting ceramic coating working plate is resistant to abrasion and corrosion, the highest temperature is 350 ° C, the temperature control accuracy is +/- 0.2 ° C, the DC brushless motor runs smoothly with low noise, and the double heating control circuit ensures temperature stability.

$ 493.00

Using extrusion molding process, film thickness 105 microns, application width 250mm, diaMeter 10mm, 304 stainless steel material to ensure durability and accurate Spreader effect.

$ 157.00

The extrusion process ensures that the bar is unbroken and easy to clean, the film thickness is 45μm, the total length is 250mm, and the 304 stainless steel material is durable and reliable.

$ 157.00

Adopting dip coating with double roll extrusion structure, Spreader thickness 0.3-10 mm adjustable, mechanical speed 1.2m/min can be slowly adjusted, built-in glue circulation system to ensure Spreader uniformity.

$ 29120.00

Hydraulic drive provides a range of 1-20kN force values, accuracy of 0.1N, extrusion Travel 200mm or 300mm, equipped with standard extrusion head and pressure relief device to ensure safe and stable testing.

$ 2210.00

Articles

Application of Two-Step Method with Pre-Coating and Fine-Coating in Eliminating Bubble Defects for Dual-Blade Coater
The dual-blade coater employs a two-step method of pre-coating and precision coating to eliminate bubble defects during the coating process. In the pre-coating stage, high shear force is applied to break the bubbles in the slurry, causing them to rupture and rise to the surface. The precision coating stage then precisely controls the coating thickness, removing any remaining bubbles to form a uniform wet film.
Key Points for Controlling Coating Longitudinal Uniformity with Manual Rod Coater Constant Speed Dragging Techniques
This article discusses how to control the longitudinal uniformity of the coating by dragging at a constant speed when using a manual wire rod coater. A constant-speed drag is crucial, as it directly determines the consistency of the wet film thickness.
Derivation and Validation of the Quantitative Relationship between Wire Diameter and Wet Film Thickness in Wire Wound Coating Bars
This paper investigates the relationship between the wire diameter in a wire-wound rod coater and the wet film thickness. Theoretically, under ideal conditions, the wet film thickness is approximately half of the wire diameter.
Actual Coating Thickness Deviation of Stainless Steel Wire Rod Coaters at Different Slurry Solid Contents
This article analyzes the actual coating thickness deviation of stainless steel wire rod coaters under different slurry solid contents. The study finds that the solid content of the slurry affects its viscosity and flowability, leading to deviations in the actual coating thickness from the theoretical value.
Coating film preparation techniques: comparison between wire-wound applicators and wet film preparators
This article compares two commonly used tools in laboratory coating film preparation: the wire rod coater and the wet film applicator.
Application of Wire Bar Coater in the Preparation of Coating, Ink, and Printing Samples
A wire-wound rod coater is a laboratory tool used for preparing uniform wet film coatings on flat substrates, widely applied in the production of samples in the coatings, inks, and printing industries.
The difference between a wire bar coater and a gap-type wet film applicator.
The wire-wound drawdown bar directly quantifies the coating through the gap between wires, making it suitable for thin coating preparation with high precision, particularly for low-viscosity fluids. In contrast, the gap-type wet film applicator indirectly controls film thickness through the groove depth, with the actual coating thickness significantly influenced by material properties, making it more suitable for high-viscosity coatings and thick film preparation.
The difference between a wire-wound rod coater and an extrusion coating rod
This article primarily compares the technical differences between wire-wound and extrusion coating rods. Although they are interchangeable in most scenarios, there are subtle variations in liquid loading capacity due to their distinct groove principles.
Wire rod Applicator: Principles, Applications, and Selection Guide - A Precision Coating Tool
This article provides a detailed introduction to the working principles of a Wire rod Applicator, including the mechanism by which it controls wet film thickness through the gap between stainless steel wires. It elaborates on its wide range of applications in fields such as coatings, inks, and lithium batteries, and summarizes its technical advantages, including precise control and ease of operation.