Ultra-thin wire Rod Applicator

The ultra-thin wire-wound applicator transfers coating material by winding stainless steel wire around a metal rod, utilizing the grooves between the wires to control the wet film thickness. It is used in laboratories to prepare uniform thin coatings, suitable for coating tests of samples such as inks and paints.
Selection
When selecting, consider the substrate surface characteristics and paint viscosity to match the coating thickness corresponding to the wire rod number. Determine the coating range according to the testing standards, check the uniformity of the wire rod diameter and the corrosion resistance of the material, and maintain a stable coating speed.

Terms

Standards

Instruments

Adopting a wire-wound process, with a wet film thickness of 9.1 microns and a coating width of 300mm, it is suitable for ultra-thin coating requirements, offering high precision and ease of operation.

$ 167.00

The wet film thickness can be as low as 1.5μm to achieve ultra-thin Spreader; the bottom of the groove is wider, and the Coating Weight is larger; the extrusion process is adopted to avoid the problem of loose wire and broken wire, and it is easy to clean.

$ 477.00

Using extrusion process and chrome plating surface, the wet film thickness can be as low as 1.5 μ m, and the groove design is wide to improve the Coating Weight, which solves the problem of traditional steel wire loosening and cleaning difficulties, and realizes stable ultra-thin Spreader.

$ 477.00

12.7Mm ultra-thin body and 250g lightweight design for easy portability; CAL-CHECK system can prompt ElectRode contamination and buffer information; Support 1000 sets of Data storage and USB interface transmission; Automatically identify ElectRode type and enter Measurement mode, suitable for a variety of environments.

$ 848.00

Using formed technology processing, wet film thickness 150 μ m, the total length of 610mm, surface without winding fine wire, to avoid loosening broken line, easy to clean, can be ultra-thin film Spreader.

$ 243.00

Using clutter flying technology implementation of 0.15mm ultra-thin parts measurement, the highest resolution of 0.001mm, support through coating measurement and Bluetooth communication, with voice broadcast and LED backlight function.

$ 993.00

Echo-echo technology implementation of 0.15mm ultra-thin part measurement, resolution of 0.001mm, can penetrate 0.5mm coating measurement substrate Film thickness, support sound speed calibrated and difference mode settings.

$ 1655.00

Wet film thickness can be as low as 1.5μm, support ultra-thin Spreader; use extrusion process and chrome plating surface to reduce clogging and disconnection problems, groove design to optimize Coating Weight, adapt to a variety of substrate needs.

$ 477.00

It adopts 12.7mm ultra-thin body design, is equipped with 5.5-inch large screen and 1000 sets of data storage capacity, supports automatic temperature compensation and ElectRode automatic identification function, and realizes convenient operation and accurate measurement.

$ 1280.00

With ultra-thin 12.7mm thickness and 250g lightweight design, equipped with 5.5-inch large screen and 150 ° viewing angle, supports 1000 sets of Data storage and automatic ElectRode identification, suitable for a variety of environment measurement.

$ 1316.00

Using clutter flying technology implementation of ultra-thin parts measurement, minimum Film thickness of 0.15mm, the highest resolution of 0.001mm, with two Measurement modes and through the coating measurement function, equipped with 15MHz single crystal delay probe.

$ 1179.00

Using a formed pRoduction process, the film Film thickness is as thin as 4.6μm, the accuracy is up to 0.1 micron, and the effective Spreader width is 30cm. It can be used with an automatic Film Applicator and has the advantage of continuous wire.

$ 186.00

Linear dispersion of the surface is processed by cold extrusion technology, no risk of steel wire loosening and breaking, wet film thickness 80 µm, diaMeter 16mm, easy to clean and ultra-thin film Spreader.

$ 477.00

Linear dispersion surface is formed by cold extrusion processing technology, no risk of wire loosening, wet film thickness 50 μ m, can achieve ultra-thin film Spreader, smooth surface and easy to clean.

$ 267.00

Linear dispersion formed by cold extrusion processing technology, no risk of wire loosening, Spreader 2 μ m ultra-thin film, smooth surface easy to clean, wet film thickness 100 μ m, diaMeter 16mm to meet the needs of precision Spreader.

$ 477.00

Articles

Vacuum adsorption coating machine solves the flatness challenge in the transfer of ultra-thin graphene films.
The vacuum adsorption coating machine transfers graphene films smoothly onto target substrates through controlled negative pressure, solving issues such as wrinkling, tearing, and contamination often encountered with traditional methods.
Key Points for Controlling Coating Longitudinal Uniformity with Manual Rod Coater Constant Speed Dragging Techniques
This article discusses how to control the longitudinal uniformity of the coating by dragging at a constant speed when using a manual wire rod coater. A constant-speed drag is crucial, as it directly determines the consistency of the wet film thickness.
Derivation and Validation of the Quantitative Relationship between Wire Diameter and Wet Film Thickness in Wire Wound Coating Bars
This paper investigates the relationship between the wire diameter in a wire-wound rod coater and the wet film thickness. Theoretically, under ideal conditions, the wet film thickness is approximately half of the wire diameter.
Actual Coating Thickness Deviation of Stainless Steel Wire Rod Coaters at Different Slurry Solid Contents
This article analyzes the actual coating thickness deviation of stainless steel wire rod coaters under different slurry solid contents. The study finds that the solid content of the slurry affects its viscosity and flowability, leading to deviations in the actual coating thickness from the theoretical value.
Coating film preparation techniques: comparison between wire-wound applicators and wet film preparators
This article compares two commonly used tools in laboratory coating film preparation: the wire rod coater and the wet film applicator.
Application of Wire Bar Coater in the Preparation of Coating, Ink, and Printing Samples
A wire-wound rod coater is a laboratory tool used for preparing uniform wet film coatings on flat substrates, widely applied in the production of samples in the coatings, inks, and printing industries.
The difference between a wire bar coater and a gap-type wet film applicator.
The wire-wound drawdown bar directly quantifies the coating through the gap between wires, making it suitable for thin coating preparation with high precision, particularly for low-viscosity fluids. In contrast, the gap-type wet film applicator indirectly controls film thickness through the groove depth, with the actual coating thickness significantly influenced by material properties, making it more suitable for high-viscosity coatings and thick film preparation.
The difference between a wire-wound rod coater and an extrusion coating rod
This article primarily compares the technical differences between wire-wound and extrusion coating rods. Although they are interchangeable in most scenarios, there are subtle variations in liquid loading capacity due to their distinct groove principles.
Wire rod Applicator: Principles, Applications, and Selection Guide - A Precision Coating Tool
This article provides a detailed introduction to the working principles of a Wire rod Applicator, including the mechanism by which it controls wet film thickness through the gap between stainless steel wires. It elaborates on its wide range of applications in fields such as coatings, inks, and lithium batteries, and summarizes its technical advantages, including precise control and ease of operation.