Rubber Roll Coating Applicator

The rubber roll Coater uniformly transfers coating material onto the substrate surface through a rotating elastic rubber roll, controlling the coating thickness via the pressure between the rolls. It is used in laboratories to simulate coating processes such as blade coating and spraying, enabling the preparation of test coatings on paper and film surfaces.
Selection
When selecting, consider the substrate thickness and flatness to match the hardness and diameter of the rubber roller; determine the roller speed and pressure range based on the coating viscosity; use solvent-resistant rubber materials to accommodate different chemical properties; and reserve cleaning interfaces to maintain operational stability.

Terms

Standards

Instruments

Support 0-3000um Coating thickness adjustment, travel speed 0-5m/min, Oven temperature 40-150 ℃; Modular head can switch extrusion, Drawdown blade and other Spreader functions, integrated tension closed-loop control and infrared drying options.

$ 9433.00

Adopting dip coating with double roll extrusion structure, Spreader thickness 0.3-10 mm adjustable, mechanical speed 1.2m/min can be slowly adjusted, built-in glue circulation system to ensure Spreader uniformity.

$ 29120.00

Micro-gravure plate coating method to achieve ultra-thin uniform coating, Spreader thickness range is wide; integrated online corona treatment makes the substrate surface tension up to 72dyne/cm; drying box temperature control accuracy +/- 3 ℃ to meet different solvent drying needs.

$ 24279.00

Adopt double roll extrusion method to achieve 0.3-10 mm Spreader Film thickness, accuracy of +/- 0.05mm; Equipped with hot air circulation Oven, Temperature range room temperature to 200 ℃ +/- 3 ℃; Tension controller automatically controls the unwinding process to ensure the uniformity of Spreader.

$ 10562.00

Using roll-to-roll continuous solution pool mode, the width of the substrate is 200mm, and it is dried by 130 ° C hot air Oven; the solution pool can be lifted and heated, and PLC control ensures stable operation, which is suitable for a variety of substrate processing.

$ 48484.00

Using D type High Accuracy Impact device, Measurement range 30~ 110HS, can detect cast steel roll, forged steel roll and cast iron roll three kinds of hardness of materials, with anti-Impact and anti-electromagnetic interference ability, support 7 kinds of Hardness standard automatic conversion.

$ 554.00

Using a roll-to-roll continuous solution cell process, the substrate is crystallized or attached under specific conditions. Equipped with a 130 ° C hot air Oven drying system, the effective application width is 180mm, and the mechanical speed range is 0.1-300 mm/min. The solution cell has a lifting function and a separate heating design to ensure process Stability and operation safety.

$ 48484.00

Application width 300mm, Spreader accuracy +/- 0.005mm, Drawdown blade can be quickly disassembled and cleaned, three independent temperature control oven to ensure uniform drying, suitable for a variety of substrates and Stock processing.

$ 24279.00

Adopt Cr12 steel roll, Hardness reaches HRC52 °~ 58 °, surface roughness 0.2~ 0.1, speed ratio 1:3:9, easy to operate and low noise, suitable for efficient grinding of various materials.

$ 743.00

Adopting double roll extrusion method, Spreader Film thickness range 0.3-10 mm adjustable, accuracy up to +/- 0.05mm, equipped with handwheel adjustment and dial indicator display, dip plate is 304 stainless steel material.

$ 4108.00

Adopting 500 * 700mm Dimensions, used with bar or Film Applicator, is conducive to the smooth and effective film, and improves the convenience of film operation.

$ 227.00

Using the immersion coating method, Spreader thickness 0.3-10 mm adjustable, mechanical speed 1.2m/min, built-in glue circulation system to ensure uniform and stable Spreader.

$ 32347.00

The application width is adjustable from 100-400mm, the thickness range is 0.005-3mm, the rubber roller is heated to 200 ° C, and the drying temperature reaches 200 ° C to realize the continuous roll-to-roll film.

$ 14597.00

Using nitrile rubber material, length 100mm diaMeter 20mm, with excellent oil resistance and aging performance, suitable for inks proofing operation.

$ 123.00

Using dip coating process with double roll extrusion residual material, Spreader thickness adjustable, mechanical speed 0.1-1 m/min, Oven temperature 50-150 ℃ +/- 3 ℃, suitable for a variety of Coating Spreader.

$ 21051.00

Articles

Application of Two-Step Method with Pre-Coating and Fine-Coating in Eliminating Bubble Defects for Dual-Blade Coater
The dual-blade coater employs a two-step method of pre-coating and precision coating to eliminate bubble defects during the coating process. In the pre-coating stage, high shear force is applied to break the bubbles in the slurry, causing them to rupture and rise to the surface. The precision coating stage then precisely controls the coating thickness, removing any remaining bubbles to form a uniform wet film.
Key Points for Controlling Coating Longitudinal Uniformity with Manual Rod Coater Constant Speed Dragging Techniques
This article discusses how to control the longitudinal uniformity of the coating by dragging at a constant speed when using a manual wire rod coater. A constant-speed drag is crucial, as it directly determines the consistency of the wet film thickness.
Derivation and Validation of the Quantitative Relationship between Wire Diameter and Wet Film Thickness in Wire Wound Coating Bars
This paper investigates the relationship between the wire diameter in a wire-wound rod coater and the wet film thickness. Theoretically, under ideal conditions, the wet film thickness is approximately half of the wire diameter.
Actual Coating Thickness Deviation of Stainless Steel Wire Rod Coaters at Different Slurry Solid Contents
This article analyzes the actual coating thickness deviation of stainless steel wire rod coaters under different slurry solid contents. The study finds that the solid content of the slurry affects its viscosity and flowability, leading to deviations in the actual coating thickness from the theoretical value.
Coating film preparation techniques: comparison between wire-wound applicators and wet film preparators
This article compares two commonly used tools in laboratory coating film preparation: the wire rod coater and the wet film applicator.
Application of Wire Bar Coater in the Preparation of Coating, Ink, and Printing Samples
A wire-wound rod coater is a laboratory tool used for preparing uniform wet film coatings on flat substrates, widely applied in the production of samples in the coatings, inks, and printing industries.
The difference between a wire bar coater and a gap-type wet film applicator.
The wire-wound drawdown bar directly quantifies the coating through the gap between wires, making it suitable for thin coating preparation with high precision, particularly for low-viscosity fluids. In contrast, the gap-type wet film applicator indirectly controls film thickness through the groove depth, with the actual coating thickness significantly influenced by material properties, making it more suitable for high-viscosity coatings and thick film preparation.
The difference between a wire-wound rod coater and an extrusion coating rod
This article primarily compares the technical differences between wire-wound and extrusion coating rods. Although they are interchangeable in most scenarios, there are subtle variations in liquid loading capacity due to their distinct groove principles.
Wire rod Applicator: Principles, Applications, and Selection Guide - A Precision Coating Tool
This article provides a detailed introduction to the working principles of a Wire rod Applicator, including the mechanism by which it controls wet film thickness through the gap between stainless steel wires. It elaborates on its wide range of applications in fields such as coatings, inks, and lithium batteries, and summarizes its technical advantages, including precise control and ease of operation.