Paint Surface Thickness Gauge

The paint thickness gauge measures coating thickness through magnetic induction or eddy current principles. The magnetic induction method is used for steel substrates, while the eddy current method is applied to non-ferrous metal substrates. The instrument's probe generates a magnetic or electromagnetic field, calculating the thickness based on differences in magnetic permeability or electrical conductivity between the substrate and the coating. It is used for quality control of surface coatings in automotive, marine, steel structures, and other applications.
Selection
When selecting a paint thickness gauge, consider the substrate type: magnetic induction type for steel substrates, eddy current type for non-ferrous metals, and dual-function type for mixed substrates. Choose the measurement range based on the coating thickness, commonly 0-2000 micrometers. Pay attention to measurement accuracy requirements, typically ±1-3%. Consider the probe size; small curved surfaces require miniature probes. Portable models are suitable for on-site use, while fixed models are ideal for production lines.

Terms

Standards

Instruments

With paint penetration measurement ability, accurate measurement of wall thickness without removing coatings, thickness range 2.5~ 125mm, accuracy +/- 0.03mm, support multi-echo and single-echo mode switching, suitable for detection needs of different surface conditions.

$ 2739.00

Frequency 5.0MHz, support paint layer detection and emission to echo mode, Measurement range 2~ 160mm, suitable for a variety of workpiece thickness measurement.

$ 525.00

Measurement range 25~ 3000μm, step tooth design Division 25μm to 200μm, can be quickly placed vertically on the coating surface to measure the thickness immediately.

$ 93.00

Measurement range of 1.5~ 200mm, error +/- (0.5% H + 0.2) mm, suitable for rough surface and paint measurement, support a variety of material thickness detection.

$ 243.00

Measurement range 1~ 200mm, resolution 0.01mm, using ultrasonic technology to accurately measure material thickness, adapt to different Frequency Probe, can measure serious corrosion surface and paint surface.

$ 396.00

Provide an additional one-year warranty period, which is applicable to Coating thickness Gauge pRoducts. It needs to be purchased simultaneously when purchasing the equipment and is not sold separately.

$ 122.00

Using split Probe design, Measurement range 1.2~ 200mm, resolution up to 0.01mm, Coupling status prompt and automatic shutdown function, adapt to different Frequency Probe, can measure rough surface and paint surface.

$ 396.00

Dedicated to Coating thickness Gauge calibrating, ensure accurate thickness measurement, suitable for F type equipment, improve Reliability.

$ 88.00

Using bidirectional measurement technology, known sound velocity measurable Film thickness or known Film thickness measurable sound velocity, Measurement accuracy up to +/- (0.5% n + 0.05), support USB and Bluetooth data output, adapt to rough surface and paint measurement.

$ 592.00

The three-wheel structure design is adopted, and the center wheel contacts the film directly for reading. The measuring range is 0-500 μm and the indexing is 25 μm. It can perform nondestructive thickness measurement on plane and curved surface.

$ 186.00

Measurement range 1.00mm~ 300mm, error +/- (0.5% H + 0.05) mm, suitable for rough surface and paint, support USB and Bluetooth data output.

$ 404.00

Using 2.0MHz Frequency, specially designed for cast iron and other coarse crystal materials, concave curved surface structure is suitable for special workpiece shape, Measurement range covers 2.0~ 400.0mm, and the lower limit of pipe measurement is Φ 30 * 4mm.

$ 283.00

Measurement range 0~ 1250μm, suitable for LEEB220 and LEEB222 Coating thickness Gauge, Abrasion Resistance is good, suitable for a variety of nonmagnetic Coating thickness detection.

$ 157.00

Using magnetic Induction Measuring method, range 0~ 5mm, error +/- 5%, can measure a variety of non-ferrous magnetic coatings, suitable for different curvature substrate surface.

$ 359.00

Using Ultrasonic Sensor Technology, Measurement range 1~ 200mm, resolution 0.1mm, with Strong Transmitting Power and Broadband Receiving Sensitivity, suitable for rough surface and paint measurement.

$ 356.00

Articles

Ultrasonic Thickness Gauge Selection: Technical Considerations for Probe Configuration and Measurement Modes
This article primarily introduces the technical factors to consider when selecting an ultrasonic thickness gauge. In terms of probe configuration, the frequency affects both resolution and penetration depth, while crystal size determines adaptability to curvature and surface conditions. Dual-element probes offer a smaller dead zone compared to single-element probes, and delay-line probes are suitable for thin-wall and high-temperature applications.
Mechanical thickness gauge for measuring film thickness uniformity.
The mechanical thickness gauge assesses the uniformity of film thickness through contact measurement. During measurement, the probe contacts the sample under standard pressure, converting displacement into a thickness reading.
Selection of Coating Thickness Gauges Using Magnetic and Eddy Current Methods on Different Substrates
This article introduces two main methods for coating thickness gauges: the magnetic method and the eddy current method. When choosing a method, the key is to determine it based on the electromagnetic properties of the substrate.
Application of Coating Thickness Gauges in Electroplating Thickness Detection
Coating thickness gauges are used to measure the thickness of electroplated layers, primarily employing the electromagnetic induction method for measuring non-magnetic coatings on magnetic substrates, or the eddy current method for measuring insulating coatings on non-magnetic metal substrates.
Coulometric thickness gauge measures the sealing quality of anodic oxide films.
This article introduces a method for assessing the sealing quality of anodic oxide films using a coulometric thickness tester. The sealing quality affects the corrosion resistance and wear resistance of the oxide film. Based on electrochemical principles, the coulometric thickness tester evaluates the sealing effectiveness by measuring the electric charge required to dissolve the oxide film, providing objective and repeatable results.
Ultrasonic thickness gauge for detecting thick coatings and composite coatings.
Ultrasonic thickness gauges measure coating thickness using the principle of ultrasonic pulse reflection, calculating the result based on the propagation time of sound waves in the material and the speed of sound. When detecting thick coatings and composite coatings, challenges such as acoustic attenuation of the material, unknown sound speed, and signal recognition at multi-layer interfaces must be addressed.
Eddy current thickness gauge measures metal coatings on non-conductive substrates.
The eddy current thickness gauge utilizes the principle of electromagnetic induction, generating an alternating magnetic field through the probe coil to induce eddy currents in the metal coating, thereby measuring thickness based on changes in coil impedance.
Coulometric Method Coating Thickness Gauge for Non-Destructive Measurement of Precious Metal Coatings
The coulometric coating thickness gauge measures the thickness by calculating the amount of electricity required to dissolve the precious metal coating through the principle of electrolytic dissolution. This method is non-destructive to the overall sample, only forming tiny electrolytic spots.
Comparison of Dual-Principle Instruments: Magnetic Induction vs. Eddy Current for Coating Thickness Measurement
This article compares the principles of two coating thickness gauges. The choice of method depends on the substrate material: magnetic induction is used for magnetic metals, while eddy current is applied for non-magnetic metals.
Application of Electrolytic Thickness Tester in Quality Control of Precision Electroplating Layers
The electrolytic thickness gauge measures coating thickness through the principle of electrochemical dissolution, calculating based on Faraday's law, offering high accuracy and independence from calibration.
Ultrasonic Thickness Gauge Measures the Thickness of Flexible Packaging Materials
This article introduces the principles, technical points, and operational procedures for measuring the thickness of flexible packaging materials using an ultrasonic thickness gauge. It is based on the principle of ultrasonic pulse reflection, which calculates thickness by measuring the propagation time of sound waves through the material.
Eddy current thickness gauge detects coatings on non-ferrous metals.
The eddy current thickness gauge operates on the principle of electromagnetic induction, generating an alternating magnetic field through the probe coil, which induces eddy currents on the surface of non-ferrous metal substrates.
Magnetic thickness gauge measures the thickness of coatings on steel surfaces.
Magnetic thickness gauges are used to measure the thickness of non-magnetic coatings on ferromagnetic substrates such as steel, based on the principles of magnetic induction or changes in magnetic attraction. Prior to use, calibration should be performed according to relevant standards, and attention should be paid to factors such as substrate characteristics, workpiece shape, and surface conditions that may affect the measurements.
The principle of measuring dry film thickness with a coating thickness gauge
Coating thickness gauges measure dry film thickness through non-destructive methods, with commonly used principles including electromagnetic induction, eddy current, and ultrasonic methods.
Standard Operating Procedure for Zero Calibration and Substrate Calibration of Coating Thickness Gauges
This article introduces two key calibration methods for coating thickness gauges: zero-point calibration and substrate calibration. During operation, it is important to ensure that the probe is perpendicular, pressure is applied evenly, and regular calibration and recording are maintained. These steps effectively enhance measurement accuracy and meet industry standard requirements.