Manual coating table coater

The manual coating table applicator spreads the coating evenly into a wet film of set thickness by moving the blade at a constant speed over the substrate. It is used in laboratories to simulate printing and coating processes, and to test properties such as the leveling and hiding power of coatings.
Selection
When selecting, consider the match between the substrate size and the width of the coating table, ensure the coating thickness range covers the testing requirements, choose a blade material with corrosion resistance suitable for the sample characteristics, and note that the design of the operation handle affects the uniformity of force application.

Terms

Instruments

Spreader movement driven by electric push Rod, adjustable speed range of 2-200mm/s, equipped with Vacuum chuck table to effectively fix the substrate, Operating interface intuitively simplifies the process, improves Spreader accuracy and efficiency.

$ 2010.00

Adopting manual sprocket drive structure, Working Travel ≥ 80mm, equipped with four weight combinations, accurate drawing is achieved through replaceable 808 stylus, and different diaMeter graphics are supported.

$ 325.00

The application width is more than 280mm, the thickness range of Spreader is 2um-1.1mm, and the manual drag is used to control the speed of Spreader to ensure the uniformity and accuracy of Spreader.

$ 6528.00

The Spin Coater is controlled by touch screen, the acceleration range is 100~ 4000rpm/s, and the speed can be automatically corrected by A/K selection. The motor torque is large and the operation is smooth, which is suitable for the assembly line process.

$ 2494.00

The hand wheel drive is used to realize the synchronization of the table movement and the needle drawing circle, the drawing diaMeter can be adjusted from 0 to 10.5mm, and it is equipped with 808 stylus and graded weight.

$ 267.00

Vacuum chuck area of 300 * 400mm, equipped with 150W vacuum pump, aperture 0.8mm to ensure uniform adsorption, improve Spreader accuracy and Stability.

$ 638.00

Drawdown blade and bar two coating methods, with Vacuum chuck function, easy to clean, support speed and application length adjustment, film thickness control accuracy, suitable for soft substrates.

$ 12337.00

Adopting 500 * 700mm Dimensions, used with bar or Film Applicator, is conducive to the smooth and effective film, and improves the convenience of film operation.

$ 227.00

Adjustable application width, with automatic Spreader function, easy to operate, Repeatability is good, suitable for a variety of samples of laboratory prepative.

$ 4914.00

Using the formed pRoduction process, the wet film thickness is 6 microns, the accuracy is 0.5 microns, the cleaning is convenient and there is no worry of broken wire, to ensure the precision and durability of the coating prepative.

$ 120.00

With meyer Rod coating accuracy +/- 0.001mm and Blade Coating accuracy +/- 0.003mm, support Vacuum chuck and fixture fixing, coating table size 1440 * 1030mm, clamshell design is easy to clean.

$ 19438.00

Drawdown blade and bar two coating methods, with Vacuum chuck function, high film thickness control accuracy, application length and speed can be adjusted freely, clamshell Drawdown blade design is easy to clean, suitable for film and other soft substrate uniform Spreader.

$ 11046.00

Adopt High Accuracy modular Spreader station structure, all-electric control without external air source; Spreader thickness can reach a minimum of 0.01mm, accuracy +/- 0.003mm; equipped with UV LED curing module, instant curing; Spreader width 400mm, speed 2-4.5 m/min adjustable, forward and reverse stepless transmission.

$ 9755.00

Support bar and Drawdown blade two coating methods, suitable for different viscosity materials. Equipped with heating and Vacuum chuck function, servo motor to ensure stable operation. Drawdown blade film thickness control accuracy is high, uniform film.

$ 6205.00

Equipped with strong clip fixed Spreader cardboard, the bottom four rubber pads prevent sliding, size 300 × 100 mm, weight 1.3 kg, to ensure the stability of the Spreader process and Repeatability.

$ 673.00

Articles

Application of Two-Step Method with Pre-Coating and Fine-Coating in Eliminating Bubble Defects for Dual-Blade Coater
The dual-blade coater employs a two-step method of pre-coating and precision coating to eliminate bubble defects during the coating process. In the pre-coating stage, high shear force is applied to break the bubbles in the slurry, causing them to rupture and rise to the surface. The precision coating stage then precisely controls the coating thickness, removing any remaining bubbles to form a uniform wet film.
Key Points for Controlling Coating Longitudinal Uniformity with Manual Rod Coater Constant Speed Dragging Techniques
This article discusses how to control the longitudinal uniformity of the coating by dragging at a constant speed when using a manual wire rod coater. A constant-speed drag is crucial, as it directly determines the consistency of the wet film thickness.
Derivation and Validation of the Quantitative Relationship between Wire Diameter and Wet Film Thickness in Wire Wound Coating Bars
This paper investigates the relationship between the wire diameter in a wire-wound rod coater and the wet film thickness. Theoretically, under ideal conditions, the wet film thickness is approximately half of the wire diameter.
Actual Coating Thickness Deviation of Stainless Steel Wire Rod Coaters at Different Slurry Solid Contents
This article analyzes the actual coating thickness deviation of stainless steel wire rod coaters under different slurry solid contents. The study finds that the solid content of the slurry affects its viscosity and flowability, leading to deviations in the actual coating thickness from the theoretical value.
Coating film preparation techniques: comparison between wire-wound applicators and wet film preparators
This article compares two commonly used tools in laboratory coating film preparation: the wire rod coater and the wet film applicator.
Application of Wire Bar Coater in the Preparation of Coating, Ink, and Printing Samples
A wire-wound rod coater is a laboratory tool used for preparing uniform wet film coatings on flat substrates, widely applied in the production of samples in the coatings, inks, and printing industries.
The difference between a wire bar coater and a gap-type wet film applicator.
The wire-wound drawdown bar directly quantifies the coating through the gap between wires, making it suitable for thin coating preparation with high precision, particularly for low-viscosity fluids. In contrast, the gap-type wet film applicator indirectly controls film thickness through the groove depth, with the actual coating thickness significantly influenced by material properties, making it more suitable for high-viscosity coatings and thick film preparation.
The difference between a wire-wound rod coater and an extrusion coating rod
This article primarily compares the technical differences between wire-wound and extrusion coating rods. Although they are interchangeable in most scenarios, there are subtle variations in liquid loading capacity due to their distinct groove principles.
Wire rod Applicator: Principles, Applications, and Selection Guide - A Precision Coating Tool
This article provides a detailed introduction to the working principles of a Wire rod Applicator, including the mechanism by which it controls wet film thickness through the gap between stainless steel wires. It elaborates on its wide range of applications in fields such as coatings, inks, and lithium batteries, and summarizes its technical advantages, including precise control and ease of operation.