Homogeneous shear emulsifier

The homogeneous shear emulsifier utilizes high-speed rotating rotors and stators to generate shear force, breaking materials into fine particles and uniformly mixing them. It is used for emulsifying and dispersing liquids and solids in industries such as coatings and inks, achieving a stable and homogeneous mixture.
Selection
When selecting, consider the viscosity of the material to match the speed range, determine the power specifications based on the processing capacity, choose stainless steel or special materials according to the corrosiveness, compare batch or continuous models in combination with the production process, and select equipment with a simple structure by referencing maintenance costs.

Terms

Standards

Instruments

Rotation speed of 3000rpm, Processing capacity 20m ³/h, using three groups of stator structure to achieve strong impact and shear, with strong self-priming capacity and low lift transport function, can operate stably for a long time.

$ 4642.00

Rotation speed up to 3000rpm, Processing capacity 11m ³/h, three sets of rotating stator structure to achieve strong impact and shear, double mechanical sealing design to ensure no leakage, jacket chilled down to support long-term operation.

$ 3193.00

Adopt dual stator structure to enhance shear effect, Power 1050W, Speed range 3500-25000rpm, equipped with a variety of stators interchangeable, support continuously variable speed and strong torque output.

$ 4592.00

Rotation speed of 3000rpm, Processing capacity 25m ³/h, using three groups of stator structure, to achieve strong impact and shear, self-priming ability, continuous operation, suitable for a variety of materials mixing.

$ 5055.00

Rotation speed up to 3000rpm, Processing capacity 16m ³/h, using three-stage stator structure to achieve strong impact and shear, double-end mechanical sealing without leakage, jacket chill down design to support long-term operation.

$ 4020.00

Rotation speed up to 3000 rpm, Processing capacity ≤ 6m ³/h, using three-stage stator structure to achieve strong impact and shear, double-end mechanical sealing design to ensure no leakage, jacket chill down to support long-term operation.

$ 2676.00

Rotation speed of the equipment can reach 3000 rpm, Processing capacity 40m ³/h, with strong self-priming capacity and continuous dispersion emulsification effect, double-ended mechanical sealing design without leakage, jacket chilling down can run for a long time.

$ 8158.00

Rotation speed up to 3000 rpm, Processing capacity 50m ³/h, three turn stator structure to achieve strong shearing and dispersion, with strong self-priming capacity and continuous emulsification effect, jacket chill down design to support long-term operation.

$ 9605.00

Speed range 2000~ 23000rpm, maximum processing viscosity 6000MPa · s, can run continuously for a long time, work head corrosion resistance, support stepless speed regulation and vacuum operation.

$ 1058.00

Rotation speed of 3000rpm, Processing capacity 6m ³/h, three sets of stator structure, to achieve strong shear and dispersion, no leakage design to ensure stable operation.

$ 2883.00

Adopt double stator structure to enhance shearing effect, Speed range 11,000~ 30000rpm, maximum processing viscosity 8000cP, equipped with a variety of stators interchangeable, support long-term low noise operation.

$ 3623.00

Speed range 2000~ 23000rpm, the maximum processing viscosity 1000MPa · s, the working head is made of stainless steel material to resist corrosion, the coupling is easy to connect and disassemble, and the stepless speed regulation is convenient and stable.

$ 932.00

Speed range 2000-23000rpm, maximum processing viscosity 2000MPa · s, stepless speed regulation and LED display, work head all stainless steel material corrosion resistance, support continuous operation and a variety of work head replacement.

$ 980.00

With a speed of up to 30000rpm and a processing viscosity of 10000mPas, the claw-type high-shear structure and interchangeable stator and rotor provide triple safety protection and continuous 6-speed regulation, ensuring efficient dispersion and durability.

$ 1224.00

Range 320~ 320000000mPa · s, support 0.1~ 200rpm stepless speed change, LCD screen can simultaneously display viscosity, shear rate, shear stress and other sets of paraMeters, with a small number of sample adapters only 10-20mL sample volume.

$ 2374.00

Articles

Application of Cone-and-Plate Viscometer in Determining the Rheological Curve of Non-Newtonian Fluids in UV Inks
This article introduces how a cone-plate viscometer measures the rheological curve of UV ink. UV ink is a non-Newtonian fluid whose viscosity changes with shear rate.
Guide to Selecting a Laboratory Rotational Viscometer for Coatings Development
This article introduces how to select a laboratory rotational viscometer in coatings research and development. It first explains the principle of rotational viscometers measuring viscosity based on shear resistance, and then points out that key parameters to consider during selection include measurement range, shear rate, temperature control, and rotor configuration.
Temperature-controlled Rotational Viscometer Simulates Coating Rheology in Construction Environments
This article introduces how to use a temperature-controlled rotational viscometer to simulate construction environments in order to study the flow characteristics of coatings. The viscosity of coatings changes under different temperatures and shear conditions, which affects their application performance.
Laboratory dispersers achieve efficient dispersion of paint pigments.
This article introduces how laboratory dispersers efficiently disperse paint pigments. They break up pigment agglomerates through mechanical actions such as shear force, involving three stages: wetting, dispersing, and stabilizing.
Rotational rheometer measures the viscosity and processing performance of polymer melts.
A rotational rheometer applies a controlled shear field to measure rheological parameters such as the viscosity of polymer melts. The melt typically exhibits shear-thinning behavior, where its viscosity changes with the shear rate, directly affecting processing methods such as extrusion and injection molding.
Uniform coating of lithium-ion battery cathode slurry on aluminum foil.
This article primarily discusses how to uniformly coat the positive electrode slurry onto aluminum foil in lithium-ion battery manufacturing. The slurry itself exhibits shear-thinning properties, making it suitable for coating applications.
Comparison of Rotational Viscometer and Capillary Rheometer in Testing the Flowability of Resin Processing
The rotational viscometer measures torque via rotor rotation, making it suitable for testing the static or low-shear fluidity of resins under low shear rates, with simple and quick operation. The capillary rheometer, on the other hand, forces samples through a capillary to simulate high-shear processing, providing flow data closer to actual production conditions, but it is more complex and time-consuming to operate.
Rotational viscometer measures the viscosity of paint at low shear rates.
This article introduces the method and significance of measuring the viscosity of colored paint at low shear rates using a rotational viscometer.
Application of Two-Step Method with Pre-Coating and Fine-Coating in Eliminating Bubble Defects for Dual-Blade Coater
The dual-blade coater employs a two-step method of pre-coating and precision coating to eliminate bubble defects during the coating process. In the pre-coating stage, high shear force is applied to break the bubbles in the slurry, causing them to rupture and rise to the surface. The precision coating stage then precisely controls the coating thickness, removing any remaining bubbles to form a uniform wet film.
Adhesion Retention Tester Evaluates the Cohesive Strength of Hot Melt Adhesive
This article introduces how to use a tack retention tester to evaluate the cohesive strength of hot-melt adhesives. During testing, a sample coated with hot-melt adhesive is attached to a test plate, and a weight is hung to apply a continuous shear stress. The time until detachment or the displacement is recorded, which directly reflects the internal cohesion of the adhesive.
Capillary Rheometer for Determining the Shear Viscosity Curve of Hot Melt Adhesives
This article introduces the method of measuring the shear viscosity curve of hot melt adhesives using a capillary rheometer. The principle involves pushing molten hot melt adhesive through a capillary, measuring the pressure and flow rate, and then calculating the shear stress and viscosity.
Process of Three-Roll Mill for Handling High-Viscosity Inks
This article introduces the process of using a three-roll mill to handle high-viscosity inks. It first explains that the equipment utilizes three rollers rotating at different speeds to grind materials through shearing and squeezing actions, making it suitable for high-viscosity systems.
Blue-style grinder achieves efficient grinding of ink fineness.
The basket mill is a type of wet grinding equipment used in fine chemical fields such as ink production. It utilizes a high-speed rotating impeller to drive grinding media, generating shear and impact forces on the slurry, thereby dispersing pigment particles and reducing their fineness.
Application of High-Speed Disperser in the Preparation of Water-Based Inks
This article introduces the application of a high-speed disperser in the preparation of water-based inks. It first explains the working principle of the equipment, which involves generating shear forces through high-speed rotation to disperse particles.
Rotational Viscometer vs. Stormer Viscometer: How to Choose the Right Instrument Based on Coating Type
The rotational viscometer measures viscosity by detecting rotor torque and can analyze rheological properties at different shear rates, making it suitable for research and precise measurements. The Stormer viscometer uses the load at a fixed rotational speed to determine the KU value, simulating construction conditions, and is commonly used for rapid on-site evaluation of coating application performance.