Small Single Roll Coater

The small single-roller Coater forms a uniform film of coating by rotating the roller, simulating the blade coating process in laboratory settings. It is suitable for coating preparation and quality control on paper and film substrates, with adjustable coating thickness and speed.
Selection
When selecting, consider the substrate width matching the roller surface dimensions, the coating thickness range meeting experimental needs, and the speed adjustment precision affecting coating uniformity. It is necessary to match the viscosity characteristics of the coating, pay attention to the corrosion resistance of the roller material, and ensure the cleaning convenience of the equipment.

Terms

Standards

Instruments

Using roll-to-roll continuous solution pool mode, the width of the substrate is 200mm, and it is dried by 130 ° C hot air Oven; the solution pool can be lifted and heated, and PLC control ensures stable operation, which is suitable for a variety of substrate processing.

$ 48484.00

Using a roll-to-roll continuous solution cell process, the substrate is crystallized or attached under specific conditions. Equipped with a 130 ° C hot air Oven drying system, the effective application width is 180mm, and the mechanical speed range is 0.1-300 mm/min. The solution cell has a lifting function and a separate heating design to ensure process Stability and operation safety.

$ 48484.00

Adopting double roll extrusion method, Spreader Film thickness range 0.3-10 mm adjustable, accuracy up to +/- 0.05mm, equipped with handwheel adjustment and dial indicator display, dip plate is 304 stainless steel material.

$ 4108.00

Adopting dip coating with double roll extrusion structure, Spreader thickness 0.3-10 mm adjustable, mechanical speed 1.2m/min can be slowly adjusted, built-in glue circulation system to ensure Spreader uniformity.

$ 29120.00

Using D type High Accuracy Impact device, Measurement range 30~ 110HS, can detect cast steel roll, forged steel roll and cast iron roll three kinds of hardness of materials, with anti-Impact and anti-electromagnetic interference ability, support 7 kinds of Hardness standard automatic conversion.

$ 554.00

Using dip coating process with double roll extrusion residual material, Spreader thickness adjustable, mechanical speed 0.1-1 m/min, Oven temperature 50-150 ℃ +/- 3 ℃, suitable for a variety of Coating Spreader.

$ 21051.00

Using the immersion coating method, Spreader thickness 0.3-10 mm adjustable, mechanical speed 1.2m/min, built-in glue circulation system to ensure uniform and stable Spreader.

$ 32347.00

Adopt Cr12 steel roll, Hardness reaches HRC52 °~ 58 °, surface roughness 0.2~ 0.1, speed ratio 1:3:9, easy to operate and low noise, suitable for efficient grinding of various materials.

$ 743.00

Laminating speed 1~ 10m/min, laminating accuracy 0.5mm, roll to roll Laminating design, equipped with automatic deviation correction device and split drying, suitable for a variety of non-elastic material Spreader.

$ 11692.00

Rotation speed stable and no temperature rise, Max. stirring Capacity 3L, Speed range 0~ 1500rpm, suitable for small capacity single stirring needs.

$ 148.00

The equipment can perform continuous rotary drop test, drop height up to 1000mm, Test speed 5-20 times/min, suitable for Reliability verification of small electronic pRoducts.

$ 1053.00

Adopt double roll extrusion method to achieve 0.3-10 mm Spreader Film thickness, accuracy of +/- 0.05mm; Equipped with hot air circulation Oven, Temperature range room temperature to 200 ℃ +/- 3 ℃; Tension controller automatically controls the unwinding process to ensure the uniformity of Spreader.

$ 10562.00

High Accuracy modular Spreader station structure, Spreader thickness range of 0.01mm~ 2mm, Spreader speed 2~ 4.5m/min adjustable, all-electric control without external air source, quick-release plastic tank easy to clean, suitable for a variety of materials and substrates.

$ 10078.00

Adopt High Accuracy Modular Spreader Station, all-electric control without external air source, Spreader thickness can reach a minimum of 0.01mm, maximum Spreader width of 300mm, and equipped with quick-release plastic slot for easy cleaning and maintenance.

$ 9755.00

Application width 300mm, Spreader accuracy +/- 0.005mm, Drawdown blade can be quickly disassembled and cleaned, three independent temperature control oven to ensure uniform drying, suitable for a variety of substrates and Stock processing.

$ 24279.00

Articles

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This article introduces three methods for selecting laboratory coating machines: wire bar coating is suitable for low-viscosity coatings, offering low cost and simple operation; blade coating is ideal for medium-to-high viscosity slurries or those containing particles, with a wide range of film thickness control; slot-die coating provides the highest precision and is suitable for high-end applications such as electronic films.
Comparison of Coating Accuracy between Laboratory Blade Coater and Slot Die Coater
This article compares the coating precision of blade coaters and slot-die coaters in the laboratory. Blade coaters are suitable for thick coatings, with simple operation but relatively large uniformity errors; slot-die coaters offer higher precision and better uniformity for thin coatings. The choice of equipment depends on coating thickness and precision requirements.
Process optimization of heating coater in lithium battery electrode preparation
This article introduces process optimization methods for heating coaters in the preparation of lithium battery electrodes.
The Stripe Issue Caused by Tension Fluctuations in Roll-to-Roll Laboratory Coaters and Its Solutions
This paper analyzes the causes of and countermeasures for coating streaks resulting from tension fluctuations in roll-to-roll laboratory coaters.
Analysis of Common Defects in Laboratory Coating Machine Blade Coating and Adjustment Methods for Process Parameters
This article introduces common defects in the blade coating process of laboratory coaters, such as streaks, orange peel, bubbles, uneven thickness, and missed coating. It analyzes the causes of these issues, which are primarily related to material properties, operating parameters, and environmental factors.
Laboratory rod coater for submicron wet film preparation of photoresist.
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Application of Perovskite Coater in the Preparation of Intermediate Layers in Tandem Solar Cells
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Using a spray coater to achieve the preparation of functionally graded films.
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Application of Spray Coating Machines in the Encapsulation of Flexible Electronic Devices
This paper introduces the application of spray coating machines in the encapsulation of flexible electronic devices.
Roll-to-Roll Preparation of Perovskite Coaters for Flexible Perovskite Solar Cells
This article introduces the roll-to-roll fabrication method of flexible perovskite solar cells.
Operation Tips for Laboratory-Scale Hot Melt Adhesive Coating Machines
This article introduces the key operational points of a laboratory-scale hot melt adhesive coater. The equipment is primarily used in laboratories to apply hot melt adhesives uniformly onto substrates, supporting the research, development, and testing of adhesives.
Application of Continuous Coating Machine for Lithium Battery Electrode Preparation in Electrode R&D
The laboratory continuous coater is a key piece of equipment in lithium battery electrode research and development, used to simulate mass production coating processes. By precisely controlling parameters such as coating speed, thickness, and tension, it helps researchers optimize slurry formulations and coating procedures.
How to Coat High-Viscosity Slurry – Parameter Setting Tips for Blade Coaters
This article primarily discusses the parameter setting techniques for high-viscosity slurries on blade coaters. High-viscosity slurries exhibit characteristics such as shear thinning, so it is essential to leverage shear effects during coating to facilitate slurry spreading. After coating, the viscosity should recover quickly to prevent sagging.
Common Troubleshooting for Wire Bar Coater: Solving Issues of Streaking and Uneven Thickness
This article mainly introduces solutions to two common faults in the operation of the wire rod coater—coating streaks and uneven coating thickness.
Roll-to-roll coater enables continuous preparation of flexible electronic materials.
Roll-to-roll coating is a continuous production process that involves uniformly applying functional slurry onto a flexible substrate, followed by drying and curing to form a functional film.