Thermal Spray Thickness Gauge

The thermal spray thickness gauge emits signals through a probe towards the thermal spray coating and calculates the coating thickness based on the reflection time or intensity changes of the signals. It is used for on-site rapid measurement of coating thickness for materials such as metals and ceramics to ensure coating uniformity. It is suitable for industrial fields such as aerospace and automotive components.
Selection
When selecting a thermal spray thickness gauge, it is essential to consider the compatibility between the coating material and the substrate type, as this influences the choice of probe frequency. For rough surfaces, a wide-frequency probe should be used. Depending on the required measurement accuracy, choose between digital or analog models. In high-temperature environments, an insulating sleeve is necessary. Additionally, verify the instrument's calibration certificate and ensure its measurement range covers the actual working conditions.

Terms

Standards

Instruments

Equipped with double spray guns to achieve uniform lame plating, the lifting range of the spray gun is adjustable from 10-500mm, the integrated air filtrate adjustment system supports magnetic or vacuum panel fixing, and improves the coating test Repeatability.

$ 67560.00

With 0.01mm high resolution, Measurement range 1-250mm, built-in thermal printer to achieve on-site data output, support Speed of sound back measurement and automatic zero point Adjustment.

$ 638.00

Adopting the principle of magnetic Induction Thickness Measurement range 0~ 1250μm, error +/- 3%, with automatic zero-point proofreading, two-point Adjustment, support upper and lower limit overrun alarm and backlight display.

$ 525.00

Provide an additional one-year warranty period, which is applicable to Coating thickness Gauge pRoducts. It needs to be purchased simultaneously when purchasing the equipment and is not sold separately.

$ 122.00

Dedicated to Coating thickness Gauge calibrating, ensure accurate thickness measurement, suitable for F type equipment, improve Reliability.

$ 88.00

Measurement range 0~ 1250μm, suitable for LEEB220 and LEEB222 Coating thickness Gauge, Abrasion Resistance is good, suitable for a variety of nonmagnetic Coating thickness detection.

$ 157.00

Flow rate of spray 0-80CFM adjustable, spray distance 3-4 feet, visualize airflow direction and speed, support 30 minutes of continuous spray, easy flow and pressure equilibrate test.

$ 1703.00

Using magnetic Induction and eddy Current dual principle, Measurement range 0-1500μm, support continuous single two Measurement mode, with 500 sets of data storage and thermal printing function, the error is only +/- 3%.

$ 385.00

Fully pneumatic design ensures stable operation, adjustable spray gun settings for precise atomization and film thickness control, and magnetic panel supports multiple substrate tests.

$ 59126.00

With 260 * 200 thermal imagery resolution and 70mK thermal Sensitivity, it can quickly locate the abnormal temperature rise point of the circuit board, support -10~ 120 ℃ temperature measurement range, equipped with adjustable lens and multi-directional adjustment bracket, easy to accurately observe the thermal distribution of the circuit board.

$ 1022.00

Suitable for soft rubber, thermal plasticity resilience and other materials, Measurement range 0-100HO, resolution 1HO, can be used in hand or with the test bench, in line with ASTM D2240 standard.

$ 183.00

Suitable for soft rubber, thermal plasticity resilience and extremely soft plastics, Hardness Measurement range < 20 HDO, with real-time, peak, timing and average Measurement mode, can be connected to the computer for data management and analysis.

$ 590.00

Measurement accuracy with professional calibrating services for quality control and equipment maintenance, purchased with Coating thickness Gauge.

$ 154.00

Measurement range 0~ 1250 microns, equipped with thermal printer can print test data in real time, suitable for a variety of nonmagnetic metal substrate insulation coating thickness detection.

$ 219.00

With 0.01mm high resolution and 0.05mm indication accuracy, 32-bit ARM processor ensures fast calculation, adjustable probe speed and supports automatic measurement data storage, thermal printer for silent high-speed printing.

$ 2286.00

Articles

Ultrasonic Thickness Gauge Selection: Technical Considerations for Probe Configuration and Measurement Modes
This article primarily introduces the technical factors to consider when selecting an ultrasonic thickness gauge. In terms of probe configuration, the frequency affects both resolution and penetration depth, while crystal size determines adaptability to curvature and surface conditions. Dual-element probes offer a smaller dead zone compared to single-element probes, and delay-line probes are suitable for thin-wall and high-temperature applications.
Mechanical thickness gauge for measuring film thickness uniformity.
The mechanical thickness gauge assesses the uniformity of film thickness through contact measurement. During measurement, the probe contacts the sample under standard pressure, converting displacement into a thickness reading.
Selection of Coating Thickness Gauges Using Magnetic and Eddy Current Methods on Different Substrates
This article introduces two main methods for coating thickness gauges: the magnetic method and the eddy current method. When choosing a method, the key is to determine it based on the electromagnetic properties of the substrate.
Application of Coating Thickness Gauges in Electroplating Thickness Detection
Coating thickness gauges are used to measure the thickness of electroplated layers, primarily employing the electromagnetic induction method for measuring non-magnetic coatings on magnetic substrates, or the eddy current method for measuring insulating coatings on non-magnetic metal substrates.
Coulometric thickness gauge measures the sealing quality of anodic oxide films.
This article introduces a method for assessing the sealing quality of anodic oxide films using a coulometric thickness tester. The sealing quality affects the corrosion resistance and wear resistance of the oxide film. Based on electrochemical principles, the coulometric thickness tester evaluates the sealing effectiveness by measuring the electric charge required to dissolve the oxide film, providing objective and repeatable results.
Ultrasonic thickness gauge for detecting thick coatings and composite coatings.
Ultrasonic thickness gauges measure coating thickness using the principle of ultrasonic pulse reflection, calculating the result based on the propagation time of sound waves in the material and the speed of sound. When detecting thick coatings and composite coatings, challenges such as acoustic attenuation of the material, unknown sound speed, and signal recognition at multi-layer interfaces must be addressed.
Eddy current thickness gauge measures metal coatings on non-conductive substrates.
The eddy current thickness gauge utilizes the principle of electromagnetic induction, generating an alternating magnetic field through the probe coil to induce eddy currents in the metal coating, thereby measuring thickness based on changes in coil impedance.
Sand Abrasion Tester for detecting the wear resistance of thermal spray coatings
This article introduces the method of using a sand falling tester to evaluate the wear resistance of thermal spray coatings. Thermal spray coatings are widely used in fields such as machinery and aviation, with wear resistance being a critical performance indicator.
Coulometric Method Coating Thickness Gauge for Non-Destructive Measurement of Precious Metal Coatings
The coulometric coating thickness gauge measures the thickness by calculating the amount of electricity required to dissolve the precious metal coating through the principle of electrolytic dissolution. This method is non-destructive to the overall sample, only forming tiny electrolytic spots.
Comparison of Dual-Principle Instruments: Magnetic Induction vs. Eddy Current for Coating Thickness Measurement
This article compares the principles of two coating thickness gauges. The choice of method depends on the substrate material: magnetic induction is used for magnetic metals, while eddy current is applied for non-magnetic metals.
Application of Electrolytic Thickness Tester in Quality Control of Precision Electroplating Layers
The electrolytic thickness gauge measures coating thickness through the principle of electrochemical dissolution, calculating based on Faraday's law, offering high accuracy and independence from calibration.
Ultrasonic Thickness Gauge Measures the Thickness of Flexible Packaging Materials
This article introduces the principles, technical points, and operational procedures for measuring the thickness of flexible packaging materials using an ultrasonic thickness gauge. It is based on the principle of ultrasonic pulse reflection, which calculates thickness by measuring the propagation time of sound waves through the material.
Eddy current thickness gauge detects coatings on non-ferrous metals.
The eddy current thickness gauge operates on the principle of electromagnetic induction, generating an alternating magnetic field through the probe coil, which induces eddy currents on the surface of non-ferrous metal substrates.
Magnetic thickness gauge measures the thickness of coatings on steel surfaces.
Magnetic thickness gauges are used to measure the thickness of non-magnetic coatings on ferromagnetic substrates such as steel, based on the principles of magnetic induction or changes in magnetic attraction. Prior to use, calibration should be performed according to relevant standards, and attention should be paid to factors such as substrate characteristics, workpiece shape, and surface conditions that may affect the measurements.
The principle of measuring dry film thickness with a coating thickness gauge
Coating thickness gauges measure dry film thickness through non-destructive methods, with commonly used principles including electromagnetic induction, eddy current, and ultrasonic methods.